Remove/Install Transmission With Torque Converter - AR27.10-P-0500GW
Transmission 722.9 in model 463 with engine 176
Transmission 722.9 in model 463 with engine 279
Transmission 722.902 in model 463 with engine 642 as of model year 2013
Transmission 722.904 in model 463 with engine 273 as of model year 2013
Transmission 722.905 in model 463 with engine 157 as of model year 2013
Shown on transmission 722.905
Shown on transmission 722.905
Shown on transmission 722.905
Shown on transmission 722.909
Shown on transmission 722.905
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Set selector lever to position N | ||
| 2 | Disconnect ground line from battery | Transmission 722.9 in model 463 (except 463.234) with engine 176 as of model year 2013 up to model year 2019 Transmission 722.9 in model 463 with engine 279 as of model year 2013 up to model year 2019 Transmission 722.902 in model 463 with engine 642 as of model year 2013 up to model year 2019 Transmission 722.904 in model 463 (except 463.236/242) with engine 273 as of model year 2013 up to model year 2019 Transmission 722.905 in model 463 with engine 157 as of model year 2013 up to model year 2019 |
AR54.10-P-0003GW |
| Notes on battery | AH54.10-P-0001-01A | ||
| 3 | Lift/jack up vehicle | Transmission 722.9 in model 463 with engine 176 as of model year 2013 up to model year 2019 Transmission 722.9 in model 463 with engine 279 as of model year 2013 up to model year 2019 Transmission 722.902 in model 463 with engine 642 as of model year 2013 up to model year 2019 Transmission 722.904 in model 463 with engine 273 as of model year 2013 up to model year 2019 Transmission 722.905 in model 463 with engine 157 as of model year 2013 up to model year 2019 |
AR00.60-P-1001G |
| 4 | Drain transmission oil | *BA27.10-P-1002-03D | |
| If transmission oil is burnt or contaminated with wear debris ↓ Flush out oil line (2, 3) and oil cooler (13) |
AR27.55-P-0001GW | ||
| 5 | Disconnect electrical connector from intelligent servo module for DIRECT SELECT (A80) and expose line | ||
| 6 | Disconnect electrical connector from transmission oil auxiliary pump control unit (N89) | ||
| 7 | Disconnect fully integrated transmission control controller unit electrical connector (X22/8) from transmission (1) | ||
| 8 | Disconnect electrical connector from transmission cooling coolant circulation pump (M13/7) |
Transmission 722.9 in model 463 with engine 176 Transmission 722.9 in model 463 with engine 279 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
|
| 9.1 | Unclip electrical connectors of oxygen sensor and electrical lines of oxygen sensor from side bracket (7) on transmission (1) | Transmission 722.9 in model 463 with engine 279 Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.904 in model 463 with engine 273 as of model year 2013 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
|
| 9.2 | Remove cable ties of wiring harness bracket (14) from side of transmission (1) | Transmission 722.9 in model 463 with engine 176 | |
| 10 | Detach electrical connections from oxygen sensor | Transmission 722.9 in model 463 with engine 279 Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.904 in model 463 with engine 273 as of model year 2013 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
|
| 11 | Remove side bracket (7) | Transmission 722.9 in model 463 with engine 279 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
|
| 12 | Remove front stabilizer bar | Transmission 722.9 in model 463 (except 463.234/255) with engine 176 as of model year 2013 up to model year 2019 | AR32.35-P-2050GW |
| 13 | Detach oil line bracket (9) from transmission (1) | Transmission 722.9 in model 463 with engine 176 | |
| *BA27.55-P-1017-01D | |||
| 14.1 | Detach oil lines (2, 3) from transmission (1) and oil pan and seal using suitable stop plugs | Transmission 722.9 in model 463 with engine 176 Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.904 in model 463 with engine 273 as of model year 2013 |
|
| *BA27.55-P-1002-01D | |||
| Fig 3 | |||
| 14.2 | Detach oil line (2, 3) from oil thermostat (10) and seal with suitable stop plugs | Transmission 722.9 in model 463 with engine 279 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
AR27.10-P-0501-03GW |
| Fig 3 | |||
| 15 | Remove cover (4) | ||
| 16 | Detach torque converter from driven plate spider | *BA27.20-P-1002-01C | |
| 17 | Support transmission (1) and secure it to prevent it from falling down | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
Guide the tensioning strap under the transmission vent hose (6). Otherwise the transmission vent hose (6) will be pinched and damaged. |
|||
| 18 | Detach oil thermostat (10) from rear engine support and place to one side | Transmission 722.9 in model 463 with engine 176 Transmission 722.9 in model 463 with engine 279 Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.905 in model 463 with engine 157 as of model year 2013 |
|
| 19.1 | Remove rear engine mount | Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.904 in model 463 with engine 273 as of model year 2013 Transmission 722.905 in model 463 with engine 157 as of model year 2013 Transmission 722.902 in model 463 with engine 642 as of model year 2013 Transmission 722.904 in model 463 with engine 273 as of model year 2013 |
AR22.10-P-1160GA |
| Transmission 722.905 in model 463 with engine 157 as of model year 2013 | AR22.10-P-1160GW | ||
| 19.2 | Remove rear engine support | Transmission 722.9 in model 463 with engine 176 up to model year 2019 Transmission 722.9 in model 463 with engine 279 |
AR22.10-P-4360MNF |
| 20 | Remove propeller shaft to transfer case | AR41.10-P-0050GW | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 21 | Unclip starter wiring harness (15) from transmission (1) | ||
| 22 | Remove bolt/bolts (5) | ||
| *BA27.40-P-1001-01E | |||
| *BA27.40-P-1002-01E | |||
| 23 | Detach transmission (1) from crankcase and remove at an angle in a downward direction | ||
| 24 | Remove torque converter | AR27.20-P-0500-01W | |
| Installed height of torque converter | *BE27.20-P-1001-01E | ||
| Multi-purpose paste | *BR00.45-Z-1009-06A | ||
| Fig 2 | |||
| Fig 1 | |||
| 25 | Remove corrosion from crankshaft | AR03.20-P-1000-01A | |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Multi-purpose paste | *BR00.45-Z-1009-06A | ||
| Check | |||
| 26 | Check threaded unions in driver spider | If threaded unions are damaged or loose ↓ Install a new driver spider. |
|
| Model 463 with engine 176 with transmission 722.9 up to model year 2019 |
AR03.30-P-8001MNA | ||
| Model 463 with engine 157 with transmission 722.905 as of model year 2013 |
AR03.30-P-8001GW | ||
| Model 463 with engine 273 with transmission 722.904 as of model year 2013 |
AR03.30-P-8001GZG | ||
| Model 463 with engine 642 with transmission 722.902 as of model year 2013 |
AR03.30-P-8001GY | ||
| Transmission 722.9 in model 463 with engine 279 | AR03.30-P-8001MUB | ||
| 27 | Install in the reverse order | ||
| 28 | Fill transmission (1) with transmission oil | AR27.00-P-0270W | |
Follow the prescribed work procedure exactly and observe the Specifications for Operating Fluids. Otherwise the transmission (1) will be damaged. |
|||
| 29 | Read out fault memory using the diagnostic system and clear if necessary | ||
| Transmission 722.9 in model 463 with engine 176 up to model year 2019 Transmission 722.9 in model 463 with engine 279 up to model year 2019 Transmission 722.902 in model 463 with engine 642 as of model year 2013 up to model year 2019 Transmission 722.904 in model 463 with engine 273 as of model year 2013 up to model year 2019 Transmission 722.905 in model 463 with engine 157 as of model year 2013 up to model year 2019 |
AD00.00-P-2000-04A | ||
| 30 | Perform transmission adaptation using diagnostic system | After replacement or repair of transmission (1). | |
| 31 | Reset data on service life of torque converter lockup clutch using diagnostic system | After replacing torque converter. |
TEST VALUES FOR TORQUE CONVERTER
| Number | Designation | Transmission 722.9 | |||
|---|---|---|---|---|---|
| BE27.20-P-1001-01E | Installed height of torque converter | Distance, bolt flange to transmission housing flange | Helical screwed connection | mm | 9, 5 |
| See picture | AR27.20-P-0500-01W | ||||
| Axial screwed connection | mm | 19, 5 | |||
AUTOMATIC TRANSMISSION OIL PAN
| Number | Designation | Transmission 722.9 | ||
|---|---|---|---|---|
| BA27.10-P-1002-03D | Screw/bolt, oil pan to transmission housing | Stage 1 | Nm | 4 |
| Stage 2 | ∠° | 180 | ||
TORQUE CONVERTER
| Number | Designation | Transmission 722.9 | |||
|---|---|---|---|---|---|
| BA27.20-P-1002-01C | Bolt, torque converter to driver spider | Straight threaded connection | M8 | Nm | 42 |
| Angled threaded connection | Stage 1 | Nm | 4 | ||
| Stage 2 | Nm | 30 | |||
| Stage 3 | ∠° | 90 | |||
HOUSING
| Number | Designation | Transmission 722.9 in model 463 | |
|---|---|---|---|
| BA27.40-P-1001-01E | Bolt, automatic transmission to crankcase | Nm | 39 |
HOUSING
| Number | Designation | Transmission 722.9 in model 463 | |
|---|---|---|---|
| BA27.40-P-1002-01E | Bolt, automatic transmission to engine oil pan | Nm | 39 |
TRANSMISSION OIL COOLING
| Number | Designation | Transmission 722.9 in model 463 with engine 113/157/273/279 |
Transmission 722.9 in model 463 with engine 176 | ||
|---|---|---|---|---|---|
| BA27.55-P-1002-01D | Bolt, oil line to transmission Banjo bolt housing | Stage 1 | Nm | 5 | 5 |
| Stage 2 | ∠° | 90 | 90 | ||
| Hexalobular bolt | Nm | 12 | 12 | ||
TRANSMISSION OIL COOLING
| Number | Designation | Transmission 722.9 in model 463 with engine 642 | |||
|---|---|---|---|---|---|
| BA27.55-P-1002-01D | Bolt, oil line to transmission housing | Banjo bolt | Stage 1 | Nm | 5 |
| Stage 2 | 90 | ||||
| Hexalobular bolt | Nm | 12 | |||
TRANSMISSION OIL COOLING
| Number | Designation | Transmission 722.9 in model 463 with engine 176 | |
|---|---|---|---|
| BA27.55-P-1017-01D | Bolt, bracket for oil line to transmission housing | Nm | 35 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1009-06A | Multi-purpose paste | A 000 989 80 51 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |