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Flushing Out Oil Cooler Lines And Oil Cooler - AR27.55-P-0001GW

TRANSMISSION 722.9 in MODEL 463 as of model year 2013/facelift 2012 

G13657406Courtesy of MERCEDES-BENZ USA
G13657407Courtesy of MERCEDES-BENZ USA
  Flushing     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
    NOTES Before opening the hydraulic system the area surrounding the separation point should be cleaned thoroughly. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the hydraulic system.  
1 Remove drain plug from the transmission oil pan and drain transmission oil    
2 Connect hand pump (2) to reservoir (3) IMPORTANT Observe connection direction.  
    SPECIAL TOOL Fig 1
3 Fill reservoir (3) with transmission oil    
REFER TO CAPACITIES & SPECIFICATIONS Automatic transmission fluids (ATF, Sheet 236.12)   BB00.40-P-0236-12A
4 Detach oil cooling lines (5) from transmission    
5 Attach hose to connection fitting (1) and connect to an oil line (5) using a corresponding connector (4) IMPORTANT If necessary secure the hose on the connection fitting (1) using a hose clamp.  
6 Connect a second hose to the other oil cooling line (5) using a corresponding connector (4)    
7 Operate hand pump (2) and flush out oil cooler and oil cooling lines (5) with transmission oil IMPORTANT In the event of severe contamination, change the transmission oil several times.  
    IMPORTANT Collect transmission oil which flows out in a container. Ensure that the transmission oil flows freely. SPECIAL TOOL Fig 1
8 Detach plastic hose from connection fitting (1)    
9 Remove connectors (4) from oil cooling lines (5)    
10 Install oil cooling lines (5) to transmission IMPORTANT Replace gaskets.  
    TORQUE SPECIFICATION *BA27.55-P-1002-01D 
11 Screw in drain screw of transmission oil pan TORQUE SPECIFICATION *BA27.10-P-1001-03D 
12 Fill transmission with gear oil NOTES Follow the prescribed work procedure exactly and observe the Specifications for Operating Fluids. Otherwise the transmission may be damaged. AR27.00-P-0270W 
13 Read out and erase the fault memory using Star Diagnosis   AD00.00-P-2000-04A
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation Transmission 722.9
BA27.10-P-1001-03D Drain plug on transmission oil pan Nm 22
TRANSMISSION OIL COOLING SYSTEM

Number Designation Transmission 722.9
BA27.55-P-1002-01D Bolt, transmission oil line to transmission housing Banjo bolt Stage 1 Nm 5
Stage 2 ∠° 90
Hexalobular bolt   Nm 12
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G13657408Courtesy of MERCEDES-BENZ USA