Remove/Install Windshield - AR67.10-P-1000LW
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Model 205, 253
Shown on model 205.0
Shown on model 205.0
Shown on model 205.0
| Risk of Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism. | When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m). | AS82.30-Z-0001-01A | |
| Notes on removal/installation of windshield | AH67.10-P-1000-01P | ||
| Remove | |||
| 1 | Prepare 1-component adhesive | AR67.10-P-1000-12SX | |
| Repair kit for installing windshields, 1-component adhesive | *BR00.45-Z-1135-02A | ||
| Fig 2 | |||
| 2 | Remove left and right wiper arms | AR82.30-P-6100LW | |
| 3 | Remove covers (3) | ||
| 4 | Unclip left and right drip rail (2) from front toward rear and remove | ||
| 5 | Remove left and right A-pillar paneling | AR68.30-P-4050LW | |
| 6 | Remove rain/light sensor | Model 205 with code 345 (Windscreen wiper with rain sensor) Model 253 |
AR82.30-P-7800LF |
| 7.1 | Remove wind deflector | Model 205.4 with code 288 (Draft stop for convertible) |
AR77.20-P-2500LWR |
| 7.2 | Remove trim piece from front roof frame | Model 205.4 except code 288 (Draft stop for convertible) |
AR88.85-P-0001LWR |
| 8 | Remove multifunction camera | Model 205, 253 with code 238 (Active lane keeping Assist) Model 205, 253 with code 266 (DISTRONIC PLUS with Steer Assist and Stop & Go Pilot) Model 205, 253 with code 268 (Brake Assist System Plus) Model 205, 253 with code 269 (Brake Assist PLUS with Cross-Traffic Assist (BAS+Q) Model 205, 253 with code 271 (Autonomous brake intervention/pedestrian protection) Model 205, 253 with code 300 (PRE-SAFE® Brake) Model 205, 253 with code 476 (Lane keeping assist) Model 205, 253 with code 513 (Speed Limit Assist) Model 205, 253 with code 608 (Adaptive Highbeam Assist) Model 205, 253 with code 628 (Adaptive Highbeam Assist Plus) |
AR54.21-P-3000LF |
| 9 | Cover vehicle interior in repair area | ||
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| 10 | Cut out windshield (1) with window cutting device and remove | AR67.10-P-1000-11SX | |
| Install | |||
| 11 | Open side window in driver door | Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (1) from being pressed outwards by the sudden air pressure when the doors are closed. |
|
| 12 | Prepare body flange for installation of window | AR67.10-P-1501-01P | |
| General notes about painting the body flange in the glazing area | Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. |
AH98.00-P-9408-06A | |
| Repair kit for installing windshields, 1-component adhesive | *BR00.45-Z-1135-02A | ||
| Primer stick | *BR00.45-Z-1012-07A | ||
| 13 | Prepare windshield (1) for installation | AR67.10-P-1000-03P | |
Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Repair kit for installing windshields, 1-component adhesive |
*BR00.45-Z-1135-02A | ||
| 14 | Replace rubber window spacers | AR67.10-P-1000-02T | |
| 15 | Align windshield (1) in body opening | AR67.10-P-1000-04G | |
| Distance between top edge of window and front edge of roof | *BE67.10-P-1001-01H | ||
| Fig 1 | |||
| 16 | Remove protective foil from rubber window spacers | ||
| 17 | Apply adhesive material | Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (1) within 5 min after apply adhesive. Otherwise the adhesive force of the glue starts to decrease. |
AR67.10-P-1000-08P |
| Repair kit for installing windshields, 1-component adhesive | *BR00.45-Z-1135-02A | ||
| Fig 2 | |||
| 18 | Install windshield (1) | To ensure sufficient strength of the adhesive. The curing time of the adhesive is approx.. 2 h measured from the time the windshield (1) is installed. |
AR67.10-P-1503-01P |
| Clean | |||
| 19 | Remove duct tape and cover material from vehicle | ||
| 20 | Clean area to be repaired | ||
| 21 | Install multifunction camera | Model 205, 253 with code 238 (Active lane keeping Assist) Model 205, 253 with code 266 (DISTRONIC PLUS with Steer Assist and Stop & Go Pilot) Model 205, 253 with code 268 (Brake Assist System Plus) Model 205, 253 with code 269 (Brake Assist PLUS with Cross-Traffic Assist (BAS+Q) Model 205, 253 with code 271 (Autonomous brake intervention/pedestrian protection) Model 205, 253 with code 300 (PRE-SAFE® Brake) Model 205, 253 with code 476 (Lane keeping assist) Model 205, 253 with code 513 (Speed Limit Assist) Model 205, 253 with code 608 (Adaptive Highbeam Assist) Model 205, 253 with code 628 (Adaptive Highbeam Assist Plus |
AR54.21-P-3000LF |
| 22.1 | Install wind deflector | Model 205.4 with code 288 (Draft stop for convertible) |
AR77.20-P-2500LWR |
| 22.2 | Install trim piece on front roof frame | Model 205.4 except code 288 (Draft stop for convertible) |
AR88.85-P-0001LWR |
| 23 | Install rain/light sensor | Model 205 with code 345 (Windscreen wiper with rain sensor) Model 253 |
AR82.30-P-7800LF |
| 24 | Install left and right A-pillar paneling | AR68.30-P-4050LW | |
| 25 | Clip in left and right drip rail (2) from front toward rear | ||
| 26 | Install covers (3) | ||
| 27 | Fit left and right wiper arms | AR82.30-P-6100LW | |
| Check | |||
| 28 | Check Head-up display and adjust | Model 205, 253 with code 463 (Head-up display) |
AR54.30-P-6401LW |
WINDSHIELD
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BE67.10-P-1001-01H | Distance between top edge of window and front edge of roof | mm | 2, 5 (±1, 0) | 2, 5 (±1, 0) |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1135-02A | Repair kit for installing windshields, 1-component adhesive | A 221 670 81 01 |