Remove/Install Transmission With Torque Converter - AR27.10-P-0500OLE
Transmission 725.0 in model 213 with engine 276
with code M005 (Vehicles with 4MATIC/all-wheel drive)
Transmission 725.0 in model 238 with engine 276
with code M005 (Vehicles with 4MATIC/all-wheel drive)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove | |||
| 1 | Secure vehicle to prevent it moving away. | ||
| 2 | Shift the transmission (1) into neutral position. | ||
| 3 | Release parking brake. | ||
| 4 | Remove ground line from the battery. | Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR54.10-P-0003LW |
| Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR54.10-P-0003LWO | ||
| 5 | Remove the charge air cooler and place to one side with lines attached. | AR09.41-P-6817MND | |
| 6 | Secure vehicle on vehicle lift. | AR00.60-P-0100CW | |
| 7 | Remove oil lines. | AR27.55-P-0600OLD | |
| 8 | Support transmission (1) with major-assembly support and mounting plate and strap down securely. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 9 |
Lower engine with engine mounts at front onto front axle carrier. 000 588 10 62 00 Support plate |
WS26.00-P-3309B | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 10 | Remove front axle differential propeller shaft (3) from front axle differential. | AR41.10-P-0070OLC | |
| 11 | Detach ground line (2) from transmission (1). | ||
| 12 | Release and disconnect electrical connection on electric controller unit. | ||
| 13 | Remove electrical wiring harness from transmission (1). | ||
| 14 | Remove cover (4). | ||
| 15 | Remove torque converter (10) from drive plate (13). | Do not use an impact wrench or compressed air tools for screwing out and screwing in. Otherwise, the threaded unions (14) in the drive plate (13) will be damaged. |
AR27.20-P-0001-01EWM |
| Fig 2 | |||
| Fig 1 | |||
| 16 | Remove holder (5). | Transmission 725.0 in model 213 with engine 276.853 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 17 | Unfasten starter wiring harness from transmission (1). | ||
| 18 | Remove left starter wiring harness holder from transmission (1). | ||
| 19 | Detach starter from transmission (1) and place to one side and fasten with lines connected. | AR15.30-P-7100MNG | |
| 20 | Unscrew screws (19). | ||
| 21 |
Remove transmission (1) with torque converter (10). 000 588 10 62 00 Support plate |
WS26.00-P-3309B | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
Secure the torque converter (10) to prevent it from dropping down. Otherwise damage will occur. |
|||
| 22 | Remove torque converter (10). | If necessary. | AR27.20-P-0050EWM |
| 23 | Remove corrosion from crankshaft. | AR03.20-P-1000-01A | |
| Multi-purpose paste | *BR00.45-Z-1009-06A | ||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 24 | Check threaded unions (14) in drive plate (13). | If damaged or loose threaded unions (14) are present: ↓ Install a new clutch plate (13). |
AR03.30-P-8003MND |
| Install | |||
| 25 | Insert torque converter (10). | After removing the torque converter (10). | AR27.20-P-0050EWM |
| 26 |
Install the transmission (1). 000 588 10 62 00 Support plate |
WS26.00-P-3309B | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 27 | Tighten screws (19). | *BA27.10-P-1001-04H | |
| 28 | Release mounting of starter and mount starter onto transmission (1). | AR15.30-P-7100MNG | |
| 29 | Attach left starter wiring harness holder at transmission (1). | *BA00.10-P-1002-04A | |
| 30 | Fasten starter wiring harness onto transmission (1). | ||
| 31 | Install bracket (5). | Transmission 725.0 in model 213 with engine 276.853 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
*BA00.10-P-1002-04A |
| 32 | Mount torque converter (10) onto drive plate (13). | Never use an impact wrench or compressed air tools for screwing in or unscrewing the screws. Otherwise, the threaded unions (14) in the drive plate (13) will be damaged. |
AR27.20-P-0001-01EWM |
| *BA27.20-P-1001-01D | |||
| Fig 1 | |||
| Fig 2 | |||
| 33 | Install cover (4). | ||
| 34 | Mount electrical wiring harness onto transmission (1). | ||
| 35 | Connect electrical connector to electric controller unit and lock. | ||
| 36 | Attach ground line (2) to transmission (1). | *BA27.10-P-1024-04H | |
| 37 | Install front axle differential propeller shaft (3) at front axle differential. | AR41.10-P-0070OLC | |
| 38 |
Lift engine with engine mounts until oil lines can be attached. 000 588 10 62 00 Support plate |
WS26.00-P-3309B | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 39 | Install oil lines. | AR27.55-P-0600OLD | |
| 40 |
Unfasten strapping from transmission (1) and lower major-assembly support and mounting plate. 000 588 10 62 00 Support plate |
WS26.00-P-3309B | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 41 | Install the charge air cooler. | AR09.41-P-6817MND | |
| 42 | Attach ground line to battery. | Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR54.10-P-0003LW |
| Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR54.10-P-0003LWO | ||
| 43 | Check and correct transmission oil level. | AR27.00-P-0270EWN | |
| 44 |
Perform transmission adaptation with vehicle diagnosis system. | After replacement or repair of transmission (1). Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AD00.00-P-2000-04B |
| Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AD00.00-P-2000-06LWO | ||
| 45 |
Reset data on service life of torque converter lockup clutch with the vehicle diagnosis system. | After replacement of torque converter (10). Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AD00.00-P-2000-04B |
| Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AD00.00-P-2000-06LWO | ||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
46 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Perform engine test run and check transmission (1) for leak tightness and proper operation. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A |
| 47 | Install center and rear sections of lower engine compartment lining. | AR61.20-P-1105LWE | |
| 48 | Remove vehicle lift safety device and lower vehicle. | AR00.60-P-0100CW |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6x1 | Nm | 9 | 13 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1001-04H | Screw/bolt, transmission to engine | Nm | 39 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1024-04H | Bolt, ground line to transmission housing | Nm | 20 |
TORQUE CONVERTER
| Number | Designation | Transmission 725.0 | ||
|---|---|---|---|---|
| BA27.20-P-1001-01D | Bolt, torque converter to drive plate/star-shaped drive plates Angled threaded connection | Stage 1 | Nm | 3 |
| Stage 2 | Nm | 30 | ||
| Stage 3 | ∠° | 90 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1009-06A | Multi-purpose paste | A 000 989 80 51 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |