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Home >> Mercedes Benz >> 2020 >> E350 Base >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission - 213 Chassis 2 Of 4 >> Testing & Repair >> Remove/Install Transmission With Torque Converter >> Remove/Install Transmission With Torque Converter - AR27.10-P-0500OLE

Remove/Install Transmission With Torque Converter - AR27.10-P-0500OLE

Transmission 725.0 in model 213 with engine 276 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

Transmission 725.0 in model 238 with engine 276 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

G13745371Courtesy of MERCEDES-BENZ USA
G13745372Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVING Remove     
1 Secure vehicle to prevent it moving away.    
2 Shift the transmission (1) into neutral position.    
3 Release parking brake.    
4 Remove ground line from the battery. Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR54.10-P-0003LW
    Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR54.10-P-0003LWO
5 Remove the charge air cooler and place to one side with lines attached.   AR09.41-P-6817MND
6 Secure vehicle on vehicle lift.   AR00.60-P-0100CW
7 Remove oil lines. IMPORTANT Install center and rear sections of lower engine compartment lining only after the leak test. AR27.55-P-0600OLD
8 Support transmission (1) with major-assembly support and mounting plate and strap down securely.    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
9
REFER TO SPECIAL TOOLS
Lower engine with engine mounts at front onto front axle carrier.
000 588 10 62 00 Support plate
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
10 Remove front axle differential propeller shaft (3) from front axle differential.   AR41.10-P-0070OLC
11 Detach ground line (2) from transmission (1).    
12 Release and disconnect electrical connection on electric controller unit.    
13 Remove electrical wiring harness from transmission (1).    
14 Remove cover (4).    
15 Remove torque converter (10) from drive plate (13). NOTES
Do not use an impact wrench or compressed air tools for screwing out and screwing in. Otherwise, the threaded unions (14) in the drive plate (13) will be damaged.
AR27.20-P-0001-01EWM 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Long wedge Fig 1
16 Remove holder (5). Transmission 725.0 in model 213 with engine 276.853 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
17 Unfasten starter wiring harness from transmission (1).    
18 Remove left starter wiring harness holder from transmission (1).    
19 Detach starter from transmission (1) and place to one side and fasten with lines connected.   AR15.30-P-7100MNG
20 Unscrew screws (19).    
21
REFER TO SPECIAL TOOLS
Remove transmission (1) with torque converter (10).
000 588 10 62 00 Support plate
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
    NOTES
Secure the torque converter (10) to prevent it from dropping down.
Otherwise damage will occur.
 
22 Remove torque converter (10). If necessary. AR27.20-P-0050EWM
23 Remove corrosion from crankshaft.   AR03.20-P-1000-01A
    Multi-purpose paste *BR00.45-Z-1009-06A 
    Assembly cleaner *BR00.45-Z-1028-04A 
24 Check threaded unions (14) in drive plate (13). If damaged or loose threaded unions (14) are present:

Install a new clutch plate (13).
AR03.30-P-8003MND
REMOVING Install     
25 Insert torque converter (10). After removing the torque converter (10). AR27.20-P-0050EWM
26
REFER TO SPECIAL TOOLS
Install the transmission (1).
000 588 10 62 00 Support plate
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount IMPORTANT While doing so, align the bores of the torque converter (10) with the threaded unions (14) in the drive plate (13). WS01.00-P-0092B
27 Tighten screws (19). TORQUE SPECIFICATION Screw/bolt, transmission to engine *BA27.10-P-1001-04H 
28 Release mounting of starter and mount starter onto transmission (1).   AR15.30-P-7100MNG
29 Attach left starter wiring harness holder at transmission (1). TORQUE SPECIFICATION M6x1 *BA00.10-P-1002-04A 
30 Fasten starter wiring harness onto transmission (1).    
31 Install bracket (5). Transmission 725.0 in model 213 with engine 276.853 with code M005 (Vehicles with 4MATIC/all-wheel drive)
TORQUE SPECIFICATION M6x1
*BA00.10-P-1002-04A 
32 Mount torque converter (10) onto drive plate (13). NOTES
Never use an impact wrench or compressed air tools for screwing in or unscrewing the screws.
Otherwise, the threaded unions (14) in the drive plate (13) will be damaged.
AR27.20-P-0001-01EWM 
    TORQUE SPECIFICATION Bolt, torque converter to drive plate/star-shaped drive plates *BA27.20-P-1001-01D 
    SPECIAL TOOL Long wedge Fig 1
    SPECIAL TOOL Socket wrench bit Fig 2
33 Install cover (4).    
34 Mount electrical wiring harness onto transmission (1).    
35 Connect electrical connector to electric controller unit and lock.    
36 Attach ground line (2) to transmission (1). TORQUE SPECIFICATION Bolt, ground line to transmission housing *BA27.10-P-1024-04H 
37 Install front axle differential propeller shaft (3) at front axle differential.   AR41.10-P-0070OLC
38
REFER TO SPECIAL TOOLS
Lift engine with engine mounts until oil lines can be attached.
000 588 10 62 00 Support plate
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
39 Install oil lines. IMPORTANT Install center and rear sections of lower engine compartment lining only after the leak test. AR27.55-P-0600OLD
40
REFER TO SPECIAL TOOLS
Unfasten strapping from transmission (1) and lower major-assembly support and mounting plate.
000 588 10 62 00 Support plate
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
41 Install the charge air cooler.   AR09.41-P-6817MND
42 Attach ground line to battery. Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR54.10-P-0003LW
    Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR54.10-P-0003LWO
43 Check and correct transmission oil level.   AR27.00-P-0270EWN 
44
REFER TO SELF-DIAGNOSTIC SYSTEMS
Perform transmission adaptation with vehicle diagnosis system. After replacement or repair of transmission (1).
Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive)
AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AD00.00-P-2000-06LWO
45
REFER TO SELF-DIAGNOSTIC SYSTEMS
Reset data on service life of torque converter lockup clutch with the vehicle diagnosis system. After replacement of torque converter (10).
Transmission 725.0 in model 213 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive)
AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Transmission 725.0 in model 238 with engine 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) AD00.00-P-2000-06LWO
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING
46
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Perform engine test run and check transmission (1) for leak tightness and proper operation.
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
47 Install center and rear sections of lower engine compartment lining.   AR61.20-P-1105LWE
48 Remove vehicle lift safety device and lower vehicle.   AR00.60-P-0100CW
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6x1 Nm 9 13
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1001-04H Screw/bolt, transmission to engine Nm 39
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1024-04H Bolt, ground line to transmission housing Nm 20
TORQUE CONVERTER

Number Designation Transmission 725.0
BA27.20-P-1001-01D Bolt, torque converter to drive plate/star-shaped drive plates Angled threaded connection Stage 1 Nm 3
Stage 2 Nm 30
Stage 3 ∠° 90
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G13745373Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G13745374Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1009-06A Multi-purpose paste A 000 989 80 51
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01