Remove/Install Front Axle Differential Propeller Shaft - AR41.10-P-0070OLC
Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461)
with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Model 213, 238 with engine 654.8 with transmission 725.1
with code M005 (Vehicles with 4MATIC/all-wheel drive)
MODIFICATION NOTES
| 02.10.2020 | Document completely revised. |
Shown on vehicle with VAG 175
Shown on transmission 725.1
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove | |||
| 1 | Secure vehicle on vehicle lift. | AR00.60-P-0100CW | |
| 2 | Shift automatic transmission into neutral position. | ||
| 3 | Release parking brake. | ||
| 4 | Remove exhaust system. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 256 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MSA |
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) except code 598 (Gasoline particulate filter (OPF) with sensor system) | AR49.10-P-7142MND | ||
| Model 213, 238 with engine 276.8 with code 598 (Gasoline particulate filter (OPF) with sensor system) with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142MNF | ||
| Model 213 (except 213.061/088/089/261/288/289) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRD | ||
| Model 238 (except 238.361/461) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRC | ||
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142OLC | ||
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OGW | ||
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OIB | ||
| Model 213, 238 with engine 264 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRH | ||
| 5 | Detach heat shield behind transmission from underbody. | ||
| 6 | Remove rear propeller shaft from output flange of transfer case (9), slide backward and shim. | AR41.10-P-0040-01LW | |
| Drift for releasing the fitting sleeves in the flexible couplings | WF58.50-P-4110-01A | ||
| Fig 1 | |||
| 7 | Remove diesel particulate filter. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 213.### (except 213.061/088/089/261/288/289) 1#, 238.### (except 238.361/461) 1# with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-1000OLC | ||
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-1000OGW | ||
| Model 213.### (except 213.061/088/089/261/288/289) 2#, 238.### (except 238.361/461) 2# with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-1500OLC | ||
| 8.1 | Remove the catalytic converter. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 264, 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-5500MRD |
| Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0100MRH | ||
| 8.2 | Remove right catalytic converter. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-5503MND |
| 9 | Remove heat shield (2). | ||
| 10 | Remove screws (10). | ||
| 11 | Remove the bracket (7). | ||
| 12 | Remove screws (11) and remove heat shied (12). | Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 13 | Remove electrical wiring harness (13) from heat shield (14). | Fig 4 | |
| 14 | Remove screw (15). | ||
| 15 | Remove heat shield (14). | ||
| 16 | Release securing clip (16) and remove bayonet coupling (17) from electrohydraulic controller unit. | ||
| 17 | Seal bayonet coupling (17) and connection to electrohydraulic controller unit using protective covers. | Fig 3 | |
| 18 | Release and disconnect electrical connector (18). | Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 19 | Place electric wiring harness (13) to one side. | ||
| 20 | Remove screw/bolts (3). | Counterhold propeller shaft (1) with service brake. The needle roller bearings and seals of the propeller shaft (1) will otherwise be damaged. |
|
| 21 | Remove bolts (5). | With VAG 175 | |
| 22 | Slide retaining plate (4) onto propeller shaft (1). | With VAG 175 | |
| 23 | Mark position of propeller shaft (1) relative to flange of front axle differential. | ||
| 24 | Support and lash down transmission. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 25 | Unscrew screws of rear engine carrier on underbody. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 256.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360MSA |
| Model 213 (except 213.088/089/288/289), 238 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360MND | ||
| Model 213 (except 213.088/089/288/289) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360OLC | ||
| Model 213, 238 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 238 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360MRD | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360OIB | ||
| 26 | Remove propeller shaft (1) from front axle differential. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR28.10-P-0100OLC |
| Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR28.10-P-0100OIH | ||
| 27 | Pull propeller shaft (1) off splined profile (8) on transfer case (9). | ||
| 28 | Remove propeller shaft (1) downwards. | ||
| 29 | Check axle boot (6) for damage. | When reusing the drive shaft (1). If complaint is present, ↓ Install new seal bellows (6). Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR41.10-P-0070-01A |
| Long-life grease (NLGI grade 2) | BB00.40-P-0266-02A | ||
| Install | |||
| 30 | Grease splined profile (8). | Klueber Microlube GNY 202 | *BR00.45-Z-1071-06A |
| 31 | Attach propeller shaft (1) to splined profile (8) of transfer case (9). | ||
| 32 | Position retaining plate (4) on propeller shaft (1). | With VAG 175 | |
| 33 | Unfasten strapping and lift transmission. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 34 | Screw in screws of rear engine carrier on underbody. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 256.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360MSA |
| Model 213 (except 213.088/089/288/289), 238 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360MND | ||
| Model 213 (except 213.088/089/288/289) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360OLC | ||
| Model 213, 238 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 238 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360MRD | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360OIB | ||
| 35 | Position propeller shaft (1) using marking on front axle differential. | ||
| 36 | Position retaining plate (4) on front axle differential. | With VAG 175 | |
| 37 | Screw in screws (5).7 | With VAG 175 |
*BA33.30-P-1004-03G |
| 38 | Screw-in screws (3). | Counterhold propeller shaft (1) with service brake. The needle roller bearings and seals of the propeller shaft (1) will otherwise be damaged. |
*BA33.30-P-1012-03G |
| 39 | Connect and lock electrical connector (18). | Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 40 | Remove protective covers from bayonet coupling (17) and connection on electrohydraulic controller unit. | Fig 2 | |
| 41 | Attach bayonet coupling (17) to electrohydraulic controller unit and lock securing clip (16). | ||
| 42 | Install heat shield (14). | ||
| 43 | Screw in screw (15). | *BA27.10-P-1009-04H | |
| 44 | Attach electrical wiring harness (13) to heat shield (14). | ||
| 45 | Position heat shield (12) and screw-in screws (11). | Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
*BA27.10-P-1032-04H |
| 46 | Install bracket (7). | ||
| 47 | Screw in the screws (10). | *BA33.30-P-1010-03G | |
| 48 | Install heat shield (2). | *BA33.30-P-1009-03G | |
| 49.1 | Install catalytic converter. | Model 213 (except 213.088/089/288/289), 238 with engine 264, 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| Model 213 (except 213.088/089/288/289), 238 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-5500MRD | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0100MRH | ||
| 49.2 | Install right catalytic converter. | Model 213 (except 213.088/089/288/289), 238 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-5503MND |
| 50 | Install diesel particulate filter. | Model 213 (except 213.088/089/288/289), 238 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 213.### (except 213.088/089/288/289) 1#, 238.### 1# with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-1000OLC | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-1000OGW | ||
| Model 213.### (except 213.088/089/288/289) 2#, 238.### 2# with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-1500OLC | ||
| 51 | Attach rear propeller shaft at output flange of transfer case (9). | AR41.10-P-0040-01LW | |
Model 213 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) Flexible coupling to transmission/rear axle differential or propeller shaft |
*BA41.10-P-1001-01M | ||
Model 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) Flexible coupling to transmission/rear axle differential or propeller shaft |
*BA41.10-P-1001-01N | ||
| Fig 1 | |||
| 52 | Attach heat shield behind transmission on underbody. | *BA00.10-P-1002-04A | |
| 53 | Install exhaust system. | Model 213 (except 213.061/088/089/261/288/289), 238 (except 238.361/461) with engine 256 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MSA |
| Model 213 (except 213.088/089/288/289), 238 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) except code 598 (Gasoline particulate filter (OPF) with sensor system) | AR49.10-P-7142MND | ||
| Model 213, 238 with engine 276.8 with code 598 (Gasoline particulate filter (OPF) with sensor system) with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142MNF | ||
| Model 213 (except 213.088/089/288/289) with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRD | ||
| Model 238 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRC | ||
| Model 213, 238 with engine 264 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142MRH | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OLC | ||
| Model 213, 238 with engine 654.8 with transmission 725.1 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 213 (except 213.088/089/288/289), 238 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142OGW | ||
| Model 213 (except 213.088/089/288/289), 238 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OIB | ||
| 54 | Disconnect vehicle from vehicle lift. | AR00.60-P-0100CW |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6x1 | Nm | 9 | 13 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | |
|---|---|---|---|
| BA27.10-P-1009-04H | Screw/bolt, heat shield to oil pan | Nm | 9 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | |
|---|---|---|---|
| BA27.10-P-1032-04H | Screw, oil cooler heat shield to transmission | Nm | 20 |
FRONT AXLE DIFFERENTIAL
| Number | Designation | Model 213 | Model 238 | |
|---|---|---|---|---|
| BA33.30-P-1004-03G | Collar bolt, retaining plate to front axle differential | Nm | 55 | 55 |
FRONT AXLE DIFFERENTIAL
| Number | Designation | Model 213 | Model 238 | |
|---|---|---|---|---|
| BA33.30-P-1009-03G | Collar bolt, heat shield to holder of heat shield/retaining plate/front axle differential | Nm | 8 | 8 |
FRONT AXLE DIFFERENTIAL
| Number | Designation | Model 213 | Model 238 | ||
|---|---|---|---|---|---|
| BA33.30-P-1010-03G | Collar bolt, holder for heat shield to transmission/holder for exhaust system | M6 | Nm | 11 | 11 |
| M8 | Nm | - | - | ||
FRONT AXLE DIFFERENTIAL
| Number | Designation | Model 213 | Model 238 | ||
|---|---|---|---|---|---|
| BA33.30-P-1012-03G | Screw/bolt, propeller shaft to front axle gear | Stage 1 | Nm | 45 | 45 |
| Stage 2 | ∠° | 95 | 95 | ||
PROPELLER SHAFT
| Number | Designation | Model 213 | |||
|---|---|---|---|---|---|
| BA41.10-gP-1001-01M | Flexible coupling to transmission/rear axle differential or propeller shaft | Direct threaded connection | Stage 1 | Nm | 60 |
| Stage 2 | ∠° | 90 | |||
PROPELLER SHAFT
| Number | Designation | Model 238 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01N | Flexible coupling to transmission/rear axle differential or propeller shaft | Direct threaded connection | Stage 1 | Nm | 60 |
| Stage 2 | ∠° | 90 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1071-06A | Klueber Microlube GNY 202 | A 001 989 44 51 10 |