Remove/Install Starter - AR15.30-P-7100MNG
Engine 276.8 in model 213, 238 with code M005 (4MATIC)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Move complete wheels of front axle into straight-ahead position | ||
| 2 | Disconnect ground line at battery | Engine 276.8 in model 238 with code M005 (4MATIC) | AR54.10-P-0003LWO |
| Notes on battery | AH54.10-P-0001-01A | ||
| Engine 276.8 in model 213 with code M005 (4MATIC) | AR54.10-P-0003LW | ||
| 3 | Fix steering wheel in position using the holding device | Do not turn steering wheel when steering coupling is removed. Otherwise the clock spring contact will be destroyed. |
|
| Fig 4 | |||
| 4 | Remove left catalytic converter | AR49.10-P-5502MND | |
| 5 | Remove steering coupling from steering shaft | Engine 276.8 in model 213 with code M005 (4MATIC) except code 700 (Technology Local Content China) Engine 276.8 in model 238 with code M005 (4MATIC) |
AR46.10-P-8000-01LW |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Engine 276.8 in model 213 with code 700 (Technology Local Content China) with code M005 (4MATIC) | AR46.10-P-8000-01LWA | ||
| *BA46.10-P-1003-01N | |||
| Fig 2 | |||
| 6 | Unscrew screws/bolts (2) from heat shield (6) | *BA15.10-P-1002-02B | |
| 7 | Remove heat shield (6) downward | ||
| 8.1 | Unscrew screws/bolts (1) from heat shield (5) | Engine 276.823 in model 213, 238 with code M005 (4MATIC) | |
| *BA09.40-P-1011-01W | |||
| 8.2 | Unscrew screws/bolts (12) from heat shield (16) | Engine 276.853 in model 213 with code M005 (4MATIC) | |
| *BA09.40-P-1011-01W | |||
| 9.1 | Remove heat shield (5) downward | Engine 276.823 in model 213, 238 with code M005 (4MATIC) | |
| 9.2 | Unclip heat shield (16) from clamp (17) and remove downwards | Engine 276.853 in model 213 with code M005 (4MATIC) | |
| 10 | Detach wiring harness at starter (M1) | AR15.30-P-7100-03MND | |
| *BA15.30-P-1002-01J | |||
| *BA15.30-P-1001-01J | |||
| 11 | Unscrew screws/bolts (4) and remove starter (M1) downwards | *BA15.30-P-1003-01J | |
| 12 | Remove the charge air cooler and place with attached coolant line to one side | AR09.41-P-6817MND | |
| 13 | Turn engine at the center bolt of crankshaft in direction of engine rotation and check the starter ring gear on clutch plate for wear and damage | If wear or damage present ↓ Replace drive plate. |
Fig 3 |
| AR03.30-P-8003MND | |||
| 14 | Install in the reverse order | ||
| Check | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Perform an engine test run, checking for proper operation of starter (M1) |
TURBOCHARGER
| Number | Designation | Engine 276.8 | ||
|---|---|---|---|---|
| BA09.40-P-1011-01W | Bolt/nut for shield attachment | M6 | Nm | 9 |
KNOCK SENSORS
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA15.10-P-1002-02B | Screw/bolt, heat shield of knock sensor to crankcase/engine support/bracket | Nm | 9 |
STARTER
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA15.30-P-1001-01J | Nut, connection for terminal designation 30 | Nm | 15 |
STARTER
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA15.30-P-1002-01J | Nut, connection for terminal designation 50 | Nm | 6 |
STARTER
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA15.30-P-1003-01J | Bolt, starter to crankcase/transmission | Nm | 40 |
STEERING SHAFT
| Number | Designation | Model 213 | ||
|---|---|---|---|---|
| BA46.10-P-1003-01N | Self-locking bolt, steering coupling to lower steering shaft | Stage 1 | Nm | 25 |
| Stage 2 | ∠° | 90 | ||