Remove/Install D-Pillar Reinforcement Behind Lower Corner Pillar Paneling - Ar64.30-D-0003TS
Model 907.6/7
Shown on model 907.633, left side of vehicle
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | ||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Welding protection blanket |
|
| 3 | Remove the outer lower section of the corner pillar paneling. | AR64.30-D-5705-05TS | |
Body power jigsaw Spot weld milling machine Straight grinder Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 4 | Remove the D-pillar reinforcement behind the lower corner pillar paneling (1). | AR64.30-D-0003-01TS | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 5 | Prepare the D-pillar reinforcement behind the lower corner pillar paneling (1) for installation. | AR64.30-D-0003-02TS | |
Body power jigsaw Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 6 | Prepare the lower section of the outer corner pillar paneling for installation. | AR64.30-D-5705-06TS | |
Body power jigsaw Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| Install | |||
| 7 | Install and weld in the D-pillar reinforcement behind the lower corner pillar paneling (1). | AR64.30-D-0003-03TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | Clamping pliers (Standard) Rotary wire brush Squeeze gun Wet and dry vacuum cleaner |
WS60.00-P-0022K | |
| Gap dimensions of rear-end door | *BE60.00-N-1007-01TS | ||
| Black seam seal 300 ml | *BR00.45-Z-1107-01A | ||
| Fig 1 | |||
| 8 | Install and weld in the outer lower section of the corner pillar paneling. | AR64.30-D-5705-08TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0022K | |
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush. | Rotary wire brush |
|
| 10 | Remove welding protection blankets. | Welding protection blanket |
|
| 11 | Clean repair area. | Wet and dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area with a primer filler. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 13 | Seal seam after repair. | AR97.10-D-4000TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair area and adjacent surfaces. Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 15 | Supplement cavity preservation | AR97.20-D-1500TS | |
| 16 | Install all detachable parts in area of repair point. |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 907.6/7/8 | |||
|---|---|---|---|---|---|
| BE60.00-N-1007-01TS | Gap dimensions of rear-end door | Rear-end door to D-pillar | Dimension "GA" | mm | 5,5 (±1) |
| Rear-end door to tail lamp | Dimension "GB" | mm | 5,5 (±1,5) | ||
| Left rear-end door to right rear-end door | Dimension "GC" | mm | 6,0 (±1) | ||
| Rear-end door to bumper at bottom | Dimension "GD" | mm | 10 (±1,5) | ||
| Rear windows to each other | Dimension "GE" | mm | 6,3 (±1) | ||
| For picture, see | AR60.00-D-0700-01TS | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |