Remove D-Pillar Reinforcement Behind Lower Corner Pillar Paneling - Ar64.30-D-0003-01TS
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B |
Model 907.6/7, 910.6
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.
The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar manner for vehicles with damage on the right side of the vehicle.
- Mark separating point at rear-end center section (1) (area A1
).
Observe dimension (A).
- Mark separating point on outer part of rear-end center section (2) as shown (area A).
- Mark separating point on reinforcement (3) as shown (area A2
).
- Separate the separating points on the outer part of the rear-end center section (2) and the inner part of the rear-end center section (1) (area A1
), on the outer part of the rear-end center section (2) (area A), and on the reinforcement (3) (area A2).
Do not make the cuts too deep.
Otherwise the components underneath will be damaged and strength will be impaired.
Body power jigsaw
- Expose the spot welds on the outer part of the rear-end center section (2) (area B), reinforcement (3) (areas C and D).
Rotary wire brush
- Mill off the spot welds on the outer part of the rear-end center section (2) (area B), reinforcement (3) (areas C and D).
Spot weld milling machine
- Heat the outer part of the rear-end center section (2) in the cross-hatched area.
- Remove damaged outer part of rear-end center section (2).
- Remove soundproofing (7).
- Mark separating point on reinforcement (3) (area F).
- Separate reinforcement (3) at separating point (area F).
Otherwise the components underneath will be damaged and strength will be impaired.
Body power jigsaw
- Expose spot welds on vehicle floor (area H) and reinforcement (3) (areas G and I).
Rotary wire brush
- Mill off spot welds on vehicle floor (area H) and reinforcement (3) (areas G and I).
Spot weld milling machine
- Remove damaged reinforcement (3).
- Mark separating points on the inner part of the rear-end center section (1) (areas J, K, L and M).
- Separate the inner part of the rear-end center section (1) at the separating points (areas J, K, L and M).
Otherwise the components underneath will be damaged and strength will be impaired.
Body power jigsaw
- Expose spot welds on the inner part of the rear-end center section (1) (areas N and O1
).
Rotary wire brush
- Model 907.6/7 with code IR2 (Wheelbase 3250 mm) Model 910.6 Expose spot welds on the inner part of the rear-end center section (1) (area O2
).
Rotary wire brush
- Mill off spot welds on the inner part of the rear-end center section (1) (areas N and O1
).
Spot weld milling machine
- Model 907.6/7 with code IR2 (Wheelbase 3250 mm) Model 910.6 Mill off spot welds on the inner part of the rear-end center section (1) (area O2
).
Spot weld milling machine
- Remove damaged inner part of the rear-end center section (1).
- Expose spot welds on the vehicle floor (area P).
Rotary wire brush
- Mill off spot welds on the vehicle floor (area P).
Spot weld milling machine
- Remove remaining piece (6).
- Mark separating point on outer part of rear-end center section (2) as shown (area S).
- Separate the outer part of the rear-end center section (2) at the separating points (area S).
Otherwise the components underneath will be damaged and strength will be impaired.
Body power jigsaw
- Remove remaining piece (8).
- Grind mating surface in cross-hatched area (area R) down to bare metal.
Rotary wire brush
- Grind mating surfaces down to bare metal in cross-hatched areas and around holes.
Rotary wire brush
- Remove shavings and milling chips.
Wet and dry vacuum cleaner
- Zinc dust paint to insides of spot weld flanges.
- Grind mating surface down to bare metal in the cross-hatched area.
Rotary wire brush
- Remove shavings.
Wet and dry vacuum cleaner