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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Install Corner Pillar Paneling Outer Bottom Section - Ar64.30-D-5705-08TS

Install Corner Pillar Paneling Outer Bottom Section - Ar64.30-D-5705-08TS

  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 907.6/7 

IMPORTANT The following operation steps are shown on model 907 for the right side of the vehicle and must be similarly performed on the left side of the vehicle in the event of damage.

  1. Install, fit and fix in place corner pillar paneling lower section (1).

    IMPORTANT Align corner pillar paneling lower section (1) with hole (arrow).

  2. Corner pillar paneling lower section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area P).
  3. Corner pillar paneling lower section (1) SHIELDED GAS PLUG WELD (areas R, R1 , P 1, Q and O).
  4. Corner pillar paneling lower section (1) SHIELDED GAS SEAM WELD (area N).
    G13788752
  5. Corner pillar paneling lower section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area T).
  6. Corner pillar paneling lower section (1) SHIELDED GAS SEAM WELD INTERRUPTED (areas S, O1 ).
  7. Corner pillar paneling lower section (1) SHIELDED GAS PLUG WELD (area T1 ).
  8. Clean weld joints.
  9. Remove shavings.
    G13788753