Install D-Pillar Reinforcement Behind Lower Corner Pillar Paneling - Ar64.30-D-0003-03TS

	000 588 01 84 00 Welder	WS60.00-P-0021K
	000 588 02 84 00 Welder	WS60.00-P-0022K

Model 907.6/7, 910.6

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 907.6/7/8
BE60.00-N-1007-01TS	Gap dimensions of rear-end door	Rear-end door to D-pillar	Dimension "GA"	mm	5,5 (±1)
		Rear-end door to tail lamp	Dimension "GB"	mm	5,5 (±1,5)
		Left rear-end door to right rear-end door	Dimension "GC"	mm	6,0 (±1)
		Rear-end door to bumper at bottom	Dimension "GD"	mm	10 (±1,5)
		Rear windows to each other	Dimension "GE"	mm	6,3 (±1)
			For picture, see		AR60.00-D-0700-01TS

Fig 1: Feeler Gauge (129 589 03 21 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar manner for vehicles with damage on the right side of the vehicle.

Install, fit, and fix in place inner part of rear-end center section (1), outer part of rear-end center section (2), and reinforcement (3, 4).
Commercially available devices/tools

Clamping pliers (Standard)
Remove outer part of rear-end center section (2) and reinforcements (3, 4).
Inner part of rear-end center section (1) (areas A and B).
Model 907.6/7 with code IR2 (Wheelbase 3250 mm) Inner part of rear-end center section (1) (area C).
Inner part of rear-end center section (1) (areas D, E₁ and E₂ ).
Inert gas weld in intervals and allow to cool down in between.

Heat distortion is reduced as a result.
Clean weld joints (areas D, E₁ and E₂ ).
Commercially available devices/tools

Rotary wire brush
Model 907.6/7 with code IR2 (Wheelbase 3250 mm) Clean weld joints (area C).
Commercially available devices/tools

Rotary wire brush
Remove shavings.
Commercially available devices/tools

Wet and dry vacuum cleaner
Install reinforcements (3, 4) and fit and fix in place.
Commercially available devices/tools

Clamping pliers (Standard)
Vehicle floor (area F), reinforcement (3) (area G) and reinforcement (4) (areas H and I)
Reinforcement (3) (area J).
Clean weld joints (area J).
Commercially available devices/tools

Rotary wire brush
Remove shavings.
Commercially available devices/tools

Wet and dry vacuum cleaner
Apply seam seal to soundproofing (5) (area K).
Commercially available devices/tools

Squeeze gun
Install soundproofing (5) into the inner part of the rear-end center section (1).
Install, fit, and fix in place outer part of rear-end center section (2).
Commercially available devices/tools

Clamping pliers (Standard)
Outer part of rear-end center section (2) (areas M and N).
Reinforcement (3) (area O).
Reinforcement (4) (area Q), outer part of rear-end center section (2) (area R), and reinforcement (3) (area S)
Inert gas weld in intervals and allow to cool down in between.

Heat distortion is reduced as a result.
Install and fit the bracket (7), hinges, and rear-end doors.
Commercially available devices/tools

Clamping pliers (Standard)
Adjust gap dimensions with feeler gauge and adjust.
Fix the bracket (7) in place.
Remove rear-end doors and hinges.
Reinforcement (3) (area L).
Bracket (7) (area P) .
Clean weld joints (areas O, P, Q, R and S).
Commercially available devices/tools

Rotary wire brush
Remove shavings.
Commercially available devices/tools

Wet and dry vacuum cleaner