Remove/Install Inner Part Of Rear-End Center Section - Ar64.20-D-1121TS
Model 907.6/7
Shown on model 907.633
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | ||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Welding protection blanket |
|
| 3 | Remove rear-end center section outer part. | Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner |
AR64.20-D-1000-01TS |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 4 | Remove rear-end center section inner part (1). | AR64.20-D-1121-01TS | |
Body power jigsaw Rotary wire brush Straight grinder Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 5 | Prepare rear-end center section inner part (1) for installation. | AR64.20-D-1121-02TS | |
Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 6 | Prepare rear-end center section outer part for installation. | AR64.20-D-1000-09TS | |
Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| Install | |||
| 7 | Install and weld in rear-end center section inner part (1). | AR64.20-D-1121-03TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
Clamping pliers (Standard) Angular grinder Squeeze gun Wet and dry vacuum cleaner Black seam seal 300 ml |
*BR00.45-Z-1107-01A | ||
| 8 | Install and weld in rear-end center section outer part. | AR64.20-D-1000-10TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner |
|||
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush. | Rotary wire brush |
|
| 10 | Remove welding protection blankets. | Welding protection blanket |
|
| 11 | Clean repair area. | Wet and dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area with a primer filler. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 13 | Seal seam after repair. | AR97.10-D-4000TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair area and adjacent surfaces. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 15 | Supplement cavity preservation | AR97.20-D-1500TS | |
| 16 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |