LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Install Inner Part Of Rear-End Center Section - Ar64.20-D-1121-03TS

Install Inner Part Of Rear-End Center Section - Ar64.20-D-1121-03TS

REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 907.6/7 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1107-01A Black seam seal 300 ml A 005 989 63 20

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The following operation steps are shown for model 907.633.

G13788720
  1. Install, fit and fix in place rear-end center section inner part (1).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  2. Rear-end center section inner part (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, C, D, E, F and G).
  3. Rear-end center section inner part (1) SHIELDED GAS SEAM WELD (areas H, I, J, K, L1 , L2 , M1 , M2 , N1 and N2 ).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

  4. Surface-grind inert gas welds (areas H, I, J, K and L).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  5. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  6. Rear-end center section inner part (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas P and O).
  7. Rear-end center section inner part (1) SHIELDED GAS PLUG WELD (area Q).
  8. Rear-end center section inner part (1) SHIELDED GAS SEAM WELD (area R).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

  9. Surface-grind inert-gas plug welds (area Q).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  10. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

    G13788721
  11. Model 907.6/7

    Apply seam seal to soundproofing (2) (area S) and soundproofing (3) (area T).

    IMPORTANTCommercially available devices/tools 

    Squeeze gun

  12. Model 907.6/7 Install soundproofings (2, 3) in rear-end center section inner part (1).
    G13788722