Remove/Install Refrigerant Condenser - AR83.30-P-0013MNJ
Model 190.381
| Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. Model 190.381 with code 2U8 (Alternative refrigerant) |
AS83.00-Z-0007-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. Model 190.381 except code 2U8 (Alternative refrigerant) |
AS83.00-Z-0006-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on working in engine compartment | AH60.00-P-0042-01RG | |
| Notice | Procedure for a damaged or leaky air conditioning system | AH83.30-P-0004-01KOA | |
| Notice | Protect air conditioning circuit and components from moisture when carrying out repair work | AH83.30-P-0005-01KOA | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Notes on handling refrigerant R134a | Model 190.381 except code 2U8 (Alternative refrigerant) |
AH83.30-P-0003-01KOA | |
| Notes on handling refrigerant R1234yf | Model 190.381 with code 2U8 (Alternative refrigerant) |
AH83.30-P-0003-02A | |
| Remove/install | |||
| 1 | Discharge air conditioning system. | AR83.30-P-1760RQ | |
| 2 | Drain off coolant. | AR20.00-P-1142MNJ | |
| 3 | Remove left air filter housing. | AR09.10-P-1151MNJ | |
| 4 | Remove oil expansion reservoir. | AR46.25-P-1000RG | |
| 5 | Remove the coolant expansion reservoir and place to one side with lines attached. | AR20.30-P-4950MNB | |
| 6 | Remove coolant lines (2, 5) from condenser (1). | AR20.20-P-7441-01RQ | |
| 7 | Remove refrigerant line (3) from condenser (1) and seal openings with suitable stop plugs. | ||
| Compressor oils (specification 362.1) | BB00.40-P-0362-01A | ||
| *BA83.30-P-1006-01M | |||
| Fig 2 | |||
| Fig 1 | |||
| 8 | Remove refrigerant line (6) from condenser (1). | AR83.30-P-7816RG | |
| 9 | Remove nuts (4). | *BA83.30-P-1018-01M | |
| 10 | Remove refrigerant condenser (1). | ||
| 11 | Remove receiver drier from condenser. | If one of the following conditions is fulfilled, vehicle is older than 5 years, refrigerant dirt-laden (color ranges from dark gray to black), refrigerant compressor is jammed or refrigerant circuit was damaged. ↓ Replace drier cartridge. |
|
| AR83.30-P-6521MNJ | |||
| 12 | Install in the reverse order. |
AIR CONDITIONING
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA83.30-P-1006-01M | Nut/bolt, refrigerant line to condenser/separating point | Nm | 12 |
AIR CONDITIONING
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA83.30-P-1018-01M | Nut, condenser to holder | Nm | 12 |