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Remove/Install Steering System Expansion Reservoir - AR46.25-P-1000RG

Model 190 

G16681961Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES Notes on working in engine compartment   AH60.00-P-0042-01RG
REMOVINGINSTALLING Remove/install     
1 Open engine hood, move to upright position and close   AR88.40-P-1000RG
2 Remove upper engine cover over expansion reservoir (2) NOTES
Do not tilt upper engine cover, but lift it off
vertically toward top.
Otherwise, the retaining lugs may break off.
 
3 Unscrew cover from expansion reservoir (1) and extract hydraulic fluid from expansion reservoir (2) NOTES
Before opening the hydraulic system the area around the separation point should be cleaned thoroughly.
Otherwise, even the smallest particles, introduced into the hydraulic system may lead to component malfunctions and a total failure of the hydraulic system.
 
    SPECIAL TOOL Hand pump Fig 2
4 Pull expansion reservoir (2) upwards out of bracket (4) INSTALLATION IMPORTANT The expansion reservoir (2) must latch into the bracket (4).  
5 Release hose clamps (3) and detach hydraulic hoses from expansion reservoir (2) IMPORTANT Seal hydraulic hoses and openings on expansion reservoir.  
    SPECIAL TOOL Record plug Fig 1
6 Remove expansion reservoir (2)    
7 Install in the reverse order    
INSPECT Check     
8 Fill power steering pump and bleed   AR46.30-P-0010RG 
9 Visually inspect for leaks with engine running    
Fig 1: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G07742725Courtesy of MERCEDES-BENZ USA