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Remove/Install Front Fender - AR88.10-P-1005RG

Model 190 

MODIFICATION NOTES

16.05.2017 Document for model 190.4 supplemented Operation step 19 AR60.00-P-0700-01RG
16.05.2017 Gap dimension, longitudinal member panel to fender/sidewall panel Operation step 19 AR60.00-P-0700-01RG
G16685891Courtesy of MERCEDES-BENZ USA

Shown on the LH side on model 190 except code M030 (GT R version) and except code M032 (black series) 

G16685892Courtesy of MERCEDES-BENZ USA

Shown on model 190 except code M030 (GT R version) and except code M032 (black series) 

Shown on the right side of vehicle on model 190 with code M030 (GT R version) 

G16685893Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVINGINSTALLING Remove/install     
1 Open hood.   AR88.40-P-1000RG 
2 Remove the left/right front door. Model 190.3
with code M032 (Black Series version)
Model 190
with code M030 (GT R version)
AR72.10-P-0500RG
3 Unclip the expansion rivet (14) from the cover (15) and remove the cover (15). Model 190.3
with code M032 (Black Series version)
Model 190
with code M030 (GT R version)
SPECIAL TOOL Clip remover
Fig 2
4 Remove screws (16). Model 190.3
with code M032 (Black Series version)
Model 190
with code M030 (GT R version)
TORQUE SPECIFICATION Bolt/nut, attachment of fender to body
*BA88.10-P-1002-01H 
5 Remove the fender liner in the front fender (1). Model 190
with code M032 (Black Series version)
AR88.10-P-1300RGB 
    Model 190
except code M032 (Black Series version)
AR88.10-P-1300RG 
6 Remove longitudinal member panel. Model 190
with code M032 (Black Series version)
AR88.80-P-6000RGB 
    Model 190
except code M032 (Black Series version)
AR88.80-P-6000RG 
7 Unscrew the bolts (5) and remove the longitudinal member panel holder (6).    
8 Remove nuts (7). TORQUE SPECIFICATION Bolt/nut, attachment of fender to body *BA88.10-P-1002-01H 
9 Remove screws (8).    
10 Unscrew the bolts (2) and remove the air grille (3). Model 190
except code M030 (GT R version)
except code M032 (Black Series version)
 
11 Remove bolts (4). Model 190
except code M030 (GT R version)
except code M032 (Black Series version)
 
    TORQUE SPECIFICATION Bolt/nut, attachment of fender to body *BA88.10-P-1002-01H 
12 Remove screws (11). IMPORTANT The number of screws varies depending on the model year.  
13.1 Place the seal (17) to one side in the working area. Only for removal of front right fender (1).  
13.2 Remove cover (18). Only for removal of front left fender (1).  
14 Remove screws (12). TORQUE SPECIFICATION Bolt/nut, attachment of fender to body *BA88.10-P-1002-01H 
15 Use suitable means to stop the front bumper from falling.    
16 Unscrew the bolts (13) on the repair side and remove the bumper. INSTALLATION IMPORTANT : Secure the bumper in its original position.  
17 Remove the left/right front fender (1). NOTES
Carefully remove the front left/right fender (1) and place it on a suitable mat. Otherwise paint damage can occur.
 
    IMPORTANT Helper required.  
18 Install in the reverse order.    
INSPECT Check     
19 Check and, if necessary, adjust the gap dimension on the front fender (1).   AR60.00-P-0700-01RG
    Gap dimension, longitudinal member panel to fender/sidewall panel *BE60.00-P-1009-01EA 
    Gap dimension, fender to door paneling *BE60.00-P-1007-01EA 
    Gap dimension, fender to bumper lamp unit *BE60.00-P-1005-01EA 
    Gap dimension, fender to lamp unit *BE60.00-P-1003-01EA 
    Gap dimension, fender to engine hood *BE60.00-P-1002-01EA 
    SPECIAL TOOL Feeler gauge Fig 1
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1002-01EA Gap dimension, fender to engine hood Dimension "B" mm 3, 5 (±0, 5) 3, 5 (±0, 5)
See AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1003-01EA Gap dimension, fender to lamp unit Dimension "C" I mm 2, 5 (±1) 3 (±0, 5)
See AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1005-01EA Gap dimension, fender to bumper lamp unit Dimension "E" mm 0 (+0, 5) 0 (+0, 5)
See AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1007-01EA Gap dimension, fender to door paneling Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
See AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1009-01EA Gap dimension, longitudinal member panel to fender/sidewall panel Dimension "I" mm 0 (+0, 5) 0, 5 (±0, 5)
See AR60.00-P-0700-01RG AR60.00-P-0700-01RG
FENDER

Number Designation Model 190
BA88.10-P-1002-01H Bolt/nut, attachment of fender to body Nm 8
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Clip Remover (452 589 01 63 00)
G11129172Courtesy of MERCEDES-BENZ USA