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Rear side damage - AR63.10-P-0600V

MODEL 171 

Fig 1: Identifying Rear Side Body Parts
G05028022Courtesy of MERCEDES-BENZ USA
REMOVING Removing    
DANGER Risk of death  caused by high voltage used for arc welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Injury hazard  from welding spatter and UV-light while welding. Risk of poisoning  caused by inhaling welding vapors. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. -
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. -
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 -
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel as well as risk of injury  to eyes and skin caused by contact with fuel. No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.		 -
NOTES Measures for preventing damage to vehicles or components when performing arc welding work All models -
NOTES General information on repairs to body All models -
NOTES Notes on paintwork repairs Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 -
IMPORTANT General information on MB materials Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 -
1 Remove detachable parts in area to be repaired    
2 Remove rear bumper Model 171.4 with Parktronic system (PTS) code 220a  
    Model 171.4 except Parktronic system (PTS) code 220a AR88.20-P-2200V
3 Remove taillamps   AR82.10-P-4905V
4 Remove trunk lid   AR88.50-P-5000V
5 Remove Vario roof    
6 Remove tubular frame for trunk lid   AR88.50-P-5100V
7 Remove fuel tank   AR47.10-P-4100V
8 Remove detachable parts in area to be repaired    
9 Cover all attached parts remaining in vehicle Tarpaulin (fire-resistant) *WH58.30-Z-1001-40A 
10 Equip straightening bench with modular members, cross members and straightening bracket set. IMPORTANT Observe body plans provided.  
    Celette straightening bench M8S *WE58.40-Z-1001-01E 
    Celette straightening bench Sevenne *WE58.40-Z-1001-01E 
    Set of Celette modular members 955.940 *WE58.40-Z-1007-01E 
    Celette additional member 955.908 *WE58.40-Z-1008-01E 
    Car-Bench straightening bench BT 17 *WE58.40-Z-1003-01E 
    Car-Bench straightening bench BT 43/1 *WE58.40-Z-1003-01E 
    Car-Bench universal crossmember set A 296 *WE58.40-Z-1010-01E 
    Multi-Z straightening set system MZ 450.000 *WE58.40-Z-1006-01E 
    Celette straightening bench 7171.300 (for model 171) *WE58.40-Z-1052-01A 
    Car-Bench straightening bracket set 82452 (for model 171) *WE58.40-Z-1053-01A 
11 Raise vehicle.   AR00.60-P-1000V
12 Set vehicle onto straightening bench    
13 Remove stop plug from jack tubes    
14 Attach vehicle to straightening bench    
15 Separate rear center section (10)   AR64.20-P-1000-02V
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
16 Separate rear fender (1)   AR63.50-P-1400-02V 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    SPECIAL TOOL Protective cover Fig 7
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    COMMERCIALLY AVAILABLE TOOLS Hot-air gun - 3000 W *WH58.30-Z-1004-20A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Body saw (electric/pneumatic) *WE58.40-Z-1004-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
17 Separate rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7)   AR64.20-P-1200-01V
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Body saw (electric/pneumatic) *WE58.40-Z-1004-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
18 Remove side rear inside panel (4)   AR63.20-P-1400-01V 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
19 Separate outer B-pillar with side longitudinal member (3)   AR63.20-P-1370-01V 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Body saw (electric/pneumatic) *WE58.40-Z-1004-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
20 Separate outer rear wheelhouse (2)   AR63.10-P-0660-01VA 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
21 Separate inner rear wheelhouse (5)   AR63.10-P-0670-01V 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
22 Separate inner B-pillar (6)   AR63.20-P-1350-01V 
    SPECIAL TOOL Spot weld milling cutter Fig 6
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot weld removing tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disk, dia. 65 mm, 80 m/s (max. 23.500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
23 Prepare rear center section (10) for installation   AR64.20-P-1000-07V
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
24 Prepare rear fender (1)   AR63.50-P-1400-03V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
25 Prepare rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7)   AR64.20-P-1200-02V
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
26 Prepare side rear inside panel (4)   AR63.20-P-1400-02V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
27 Prepare outer B-pillar with side longitudinal member (3)   AR63.20-P-1370-04V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Body saw (electric/pneumatic) *WE58.40-Z-1004-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
28 Prepare outer rear wheelhouse (2) for installation   AR63.10-P-0670-05VA 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
29 Prepare rear inner wheelhouse (5) for installation   AR63.10-P-0670-03V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
30 Prepare inner B-pillar (6) for installation   AR63.20-P-1350-02V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
31 Install rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7) and weld in   AR64.20-P-1200-35V
COMMERCIALLY AVAILABLE TOOLS General information on riveting Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 AH60.00-P-0003-01N
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Hand riveter *WH58.30-Z-1003-29A 
    COMMERCIALLY AVAILABLE TOOLS PowerBird blind rivet tool *WE58.40-Z-1003-14A 
    COMMERCIALLY AVAILABLE TOOLS Blind rivets with manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver *WH58.30-Z-1038-02A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Polygrip flat/round head rivet, 6.4 x 14 *BR00.45-Z-1001-13A 
    Primer spray can with repair kit *BR00.45-Z-1018-07A 
32 Install inner B-pillar (6)   AR63.20-P-1350-03V 
IMPORTANT General information on riveting Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 AH60.00-P-0003-01N
    SPECIAL TOOL Portal frame Fig 8
    SPECIAL TOOL Multi-Z element MZ 260 Fig 2
    SPECIAL TOOL Welding device Fig 3
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Hand riveter *WH58.30-Z-1003-29A 
    COMMERCIALLY AVAILABLE TOOLS PowerBird blind rivet tool *WE58.40-Z-1003-14A 
    COMMERCIALLY AVAILABLE TOOLS Blind rivets with manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver *WH58.30-Z-1038-02A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Polygrip flat/round head rivet, 6.4 x 14 *BR00.45-Z-1001-13A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
    Primer spray can with repair kit *BR00.45-Z-1018-07A 
33 Install rear inner wheelhouse (5)   AR63.10-P-0670-04V 
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
34 Install rear outer wheelhouse (2)   AR63.10-P-0670-06VA 
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
35 Install B-pillar with side longitudinal member (3)   AR63.20-P-1370-05V 
IMPORTANT General information on riveting Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 AH60.00-P-0003-01N
    SPECIAL TOOL Portal frame Fig 8
    SPECIAL TOOL Multi-Z element MZ 260 Fig 2
    SPECIAL TOOL Welding device Fig 3
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Blind rivets with manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver *WH58.30-Z-1038-02A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Hand riveter *WH58.30-Z-1003-29A 
    COMMERCIALLY AVAILABLE TOOLS PowerBird blind rivet tool *WE58.40-Z-1003-14A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Polygrip flat/round head rivet, 6.4 x 14 *BR00.45-Z-1001-13A 
    Sealant *BR00.45-Z-1003-01A 
    Primer spray can with repair kit *BR00.45-Z-1018-07A 
36 Weld in side rear inside panel (4)   AR63.20-P-1400-03V 
    SPECIAL TOOL Portal frame Fig 8
    SPECIAL TOOL Welding device Fig 3
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    Spot welder *WE58.40-Z-1002-02A 
37 Install rear fender (1)   AR63.50-P-1400-04V 
IMPORTANT General information on riveting Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 AH60.00-P-0003-01N
    SPECIAL TOOL Protective cover Fig 7
    SPECIAL TOOL Feeler gauge Fig 4
    SPECIAL TOOL Spacer Fig 5
    SPECIAL TOOL Bending pliers Fig 9
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Blind rivets with manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver *WH58.30-Z-1038-02A 
    COMMERCIALLY AVAILABLE TOOLS Hand riveter *WH58.30-Z-1003-29A 
    COMMERCIALLY AVAILABLE TOOLS PowerBird blind rivet tool *WE58.40-Z-1003-14A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Polygrip flat/round head rivet, 6.4 x 14 *BR00.45-Z-1001-13A 
    Adhesive *BR00.45-Z-1092-02A 
    Front door to rear fender *BE60.00-P-1002-01L 
    Trunk lid to rear fender *BE60.00-P-1003-01L 
    Trunk lid to taillamp *BE60.00-P-1003-01L 
    Rear fender to taillamp *BE60.00-P-1003-01L 
    Fuel filler flap *BE60.00-P-1005-01L 
38 Unfasten vehicle from straightening bench    
39 Install stop plug on jack tubes    
40 Raise vehicle.   AR00.60-P-1000V
41 Remove straightening bench.    
42 Clean welds and sheet metal flange with round wire brush COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
43 Clean repair areas    
44 Prime area to be repaired with priming filler    
45 Carry out seam sealing after repairs IMPORTANT Supplement standard sealing with MB body sealant. AR97.10-P-4000V
    Sealant *BR00.45-Z-1003-01A 
46 Paint repair areas and adjacent surfaces    
47 Apply additional cavity preservation   AR97.20-P-1500V
NOTES Notes on cavity preservation Model 124, 126, 129, 140, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905
Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7		 AH97.20-P-0001-01B
    Cavity preservation gun Sata HRS no. 11072 *WE58.40-Z-1006-08A 
    MB cavity wax preservation, 1 | *BR00.45-Z-1003-05A 
48 Remove tarpaulin from all covered parts that remained in the vehicle.    
49 Install tubular frame for trunk lid   AR88.50-P-5100V
50 Install fuel tank   AR47.10-P-4100V
51 Install Vario roof    
52 Install rear bumper Model 171.4 with Parktronic system (PTS) code 220a  
    Model 171.4 except Parktronic system (PTS) code 220a AR88.20-P-2200V
53 Install trunk lid   AR88.50-P-5000V
54 Install taillamps   AR82.10-P-4905V
55 Install all removed detachable body components    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 171
BE60.00-P-1002-01L Gap dimension Front door to rear fender Dimension "P" mm 3.0+0.8
See picture AR60.00-P-0700-01V
BE60.00-P-1003-01L Gap dimension Trunk lid to rear fender Dimension "F" mm 3.5+1.5
Trunk lid to taillamp Dimension "M" mm 4.0 (+1.6/-0.5)
Trunk lid to bumper Dimension "V" mm 5.0 (+1.5/-1.0)
Rear fender to taillamp Dimension "U" mm 2.5 ± 0.5
Trunk lid tip to rear fender Dimension "E" mm 5.0 (+1.5)
See picture AR60.00-P-0700-01V
BE60.00-P-1005-01L Gap dimension Fuel filler flap Dimension "K" mm 3.0 ± 0.5
See picture AR60.00-P-0700-01V
Fig 2: Identifying Multi-Z Elements Mz 260 (140 589 26 23 00)
G05028023Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Weld In Device (171 589 00 23 00)
G05028024Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Feeler Gauge (129 589 03 21 00)
G05028025Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Spacer (000 589 87 63 00)
G05028026Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G05028027Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Protective Cover (129 589 00 98 00)
G05028028Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Portal Frame (129 589 03 23 00)
G05028029Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Bending Pliers (202 589 00 37 00)
G05028030Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver
Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)
WH58.30-Z-1004-20A Hot-air gun
WH58.30-Z-1003-29A Hand riveter
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1052-01A Celette straightening bracket set 7171.300 (model 171)
WE58.40-Z-1053-01A Car bench straightening bracket set 82452, (model 171)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1006-08A Cavity preservation gun
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1092-02A Adhesive A 009 989 36 71
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1018-07A Primer spray can with repair kit A 000 986 32 50
BR00.45-Z-1001-13A Rivet A 003 990 35 97
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