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Remove side rear inside panel - AR63.20-P-1400-01V

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G05028152Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Expose spot welds on side rear inside panel (1) (area A).
  2. Cut spot welds out of side rear inside panel (1) with SPECIAL TOOL spot weld milling cutter (area A).
  3. Remove side rear inside panel (1)
    Fig 2: Identifying Spot Welding Areas On Side Rear Inside Panel
    G05028153Courtesy of MERCEDES-BENZ USA
  4. Sand down connection surfaces on body to bare metal in shaded areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove grinding and drilling shavings using wet/dry vacuum cleaner.
  6. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying Connection Surface (Shaded Areas)
    G05028154Courtesy of MERCEDES-BENZ USA