Remove/install rear window - AR67.20-P-2000PB

MODEL 203.7

Fig 1: Identifying Rear Window Remove/Install Components - Model 203.7

MODIFICATION NOTES

23.5.06

"Disconnect/connect ground line on battery" removed

	Removing
	Notes on removing and installing rear window		AH67.20-P-2000-01P
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Open side window in driver door.
3	Remove inner paneling at rear window		AR68.30-P-1080PB
4	Remove upper rear-end door paneling		AR68.30-P-1070PB
5	Disconnect electrical connectors for heated window and antennas
6	Pull out side rubber seal between rear window (1) and rear-end door on left and right.	Rubber seals are simultaneously spacers.
7	Remove spacers on inside between rear window bottom edge and tailgate
8	Unscrew telephone antenna
9	Remove outer cover strip between rear window bottom section and tailgate	Pull out of mounting clips at top.
	Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
10	Cut out rear window (1) with cutting blade.		AR67.20-P-2000-02PB
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
11	Lift rear window (1) out of rear-end door with cup suction tools	Cup suction tool	*WE58.40-Z-1029-11A
	Install
12	Align rear window (1) in body opening		AR67.20-P-2000-04PB
		Model 203.7 with code (413) Panorama sliding roof.	*BE77.20-P-1007-01A
		Model 203.7 without code (413) Panorama sliding roof.	*BE67.20-P-1003-01E
		Feeler gauge	Figure
13	Prepare rear window (1) for installation.	When replacing rear window (1), replace antenna system. Refer to ↓	AR67.10-P-1000-03P
		Remove/install antenna amplifier module	AR82.62-P-8300P
		Remove/install antenna for global positioning system (GPS) on vehicles with APS	AR82.61-P-7474P
14	Prepare body flange for installation of window		AR67.10-P-1501-01PB
		Cutting blade Universal adhesive	Figure
15	Replace silicon semi-conductors for ground connections	Antennas otherwise are not operative.	*BR00.45-Z-1003-02A
16	Apply glue	Height of glue bead approx. 13 mm.	AR67.10-P-1000-08P
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
17	Install rear window (1)	The curing time calculated from the time the rear window (1) is installed, is approx. 1 hour.	AR67.20-P-2000-05P
		Cup suction tool	*WE58.40-Z-1029-11A
18	Install outer cover strip between rear window bottom edge and tailgate
19	Screw on telephone antenna
20	Connect electrical connectors for heated window and antennas
21	Install upper rear-end door paneling		AR68.30-P-1070PB
22	Install inner paneling on rear window		AR68.30-P-1080PB
23	Clean rear window

TEST AND ADJUSTMENT VALUES FOR TILTING/SLIDING ROOF

Number	Designation			Model 203.7
BE77.20-P-1007-01A	Gap dimensions	Wind deflector to tilting/sliding roof	mm	2 (±1)
		Tilting/sliding roof to glass roof, rear	mm	(2 (±1)
		Glass roof, rear, to rear window	mm	9 (±1)
		Windshield to outer mounting clamp of trim strip	mm	7 (±1)

TEST VALUES FOR TAILGATE WINDOW, REAR WINDOW

Number	Designation		Model 203.7
BE67.20-P-1003-01E	Distance between rear edge of roof and rear window	mm	9 (±1)

Fig 2: Identifying Cutting Blade (124 589 03 63 00)

Fig 3: Identifying Cutting Blade (124 589 21 63 00)

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-02A	Universal adhesive	A 000 989 82 71
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93