Remove/install rear window - AR67.20-P-2000N: Notes

MODEL 215.375 /378

Fig 1: Identifying Rear Window Remove/Install Components - Model 215.375/378

Fig 2: Identifying Rubber Channel

Fig 3: Identifying Rubber Channel

MODIFICATION NOTES

23.10.01

Repair method revised. Cut out rear window with cutting wire with roof paneling installed.

Document revised

	Remove
	Risk of injury due to tear of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and eye protection.	AS67.00-Z-0004-01A
1	Prepare glue cartridge		AR67.10-P-1000-07N
		Repair kit	*BR00.45-Z-1015-02A
2	Remove paneling on C-pillar		AR68.30-P-4490N
3	Pull down rear roof paneling and unplug connector of antenna amplifier module of rear window (A2/12x1) at antenna amplifier module	Installation : Install new clip retainer (1).
		Hooked extraction tool	Fig 5
4	Disconnect heated rear window connector (X19)
5	Unscrew ground line at ground heated rear window (W13)
6	Cut out rear window (2) with cutting wire		AR67.20-P-5145-01N
	Cover panel for protection of rear shelf and headliner		WF58.50-P-6805-05N
		Window separating kit	*WH58.30-Z-1007-04A
		Square cutting wire	*WH58.30-Z-1002-04A
7	Remove rear window from body with suction cups	Suction cups	*WE58.40-Z-1029-11A
8	Vacuum clean slivers and contamination	Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
	Install
9	Replace rubber channel (3) at bottom of body flange
10	Align new rear window in body opening	The rubber channel (4) is damaged when removing rear window. Therefore the rear window cannot be reinstalled.	AR67.20-P-2000-04N
		Feeler gage	Figure *BE67.20-P-1005-01A
11	Prepare rear window for installation		AR67.20-P-1000-07N
12	Prepare body flange for installation of window	Allow glass primer (Betaprime 5061) to air-dry for at least 10 minutes.	AR67.10-P-1501-01N
13	Open window in driver's door.	This prevents the rear window from being pressed outwards by the air pressure when a door is closed before the bond has completely cured.
14	Apply glue	Install window within 5 minutes before adhesion of glue starts to decrease. Height of glue bead approx. 13 mm	AR67.10-P-1000-08N
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
15	Install rear window		AR67.20-P-2000-05N
		Suction cups	*WE58.40-Z-1029-11A
16	Connect heated rear window connector (X19)
17	Screw on ground line at ground heated rear window (W13)
18	Clip connector of antenna amplifier module of rear window (A2/12x1) onto antenna amplifier module
19	Install paneling on C-pillar		AR68.30-P-4490N
20	Clean rear window

INSPECTION AND SETTING DATA OF REAR PANEL WINDOW, REAR WINDOW

Number	Designation			Model 215
BE67.20-P-1005-01A	Distance between upper edge of shaped rubber gasket and rear edge of roof	Dimension" A"	mm	8
BE67.20-P-1005-01A		Fig. see		AR67.20-P-2000-04N

Fig 4: Identifying Feeler Gage (129 589 03 21 00)

Fig 5: Identifying Hooked Extraction Tool (140 589 02 33 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-04A	Cutting wire
WH58.30-Z-1007-04A	Windshield deglazing tool "Veritrac", Firma Stahlwille Eduard Wille GmbH & Co. D-42349 Wuppertal
WH58.30-Z-1002-20A	Electric cartridge gun

WORKSHOP EQUIPMENT

WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1029-11A	Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93