Removal [08/2021 - 07/2022]: Procedure

PRECAUTION
NOTE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Refer to INITIALIZATION [10/2018 - 07/2022]
DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
Refer to PROCEDURE - Step 2

NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Refer to INITIALIZATION [10/2018 - 07/2022]
ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
REMOVE FRONT WHEELS
Refer to REMOVAL [10/2018 - ]
REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 7
REMOVE REAR ENGINE UNDER COVER LH
Refer to PROCEDURE - Step 8
REMOVE REAR ENGINE UNDER COVER RH
Refer to PROCEDURE - Step 9
DRAIN ENGINE COOLANT
Refer to PROCEDURE - Step 2
DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID
Refer to PROCEDURE - Step 4
REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Refer to REMOVAL [10/2018 - ]
REMOVE COWL BODY MOUNTING REINFORCEMENT
Refer to PROCEDURE - Step 2
REMOVE FRONT PERFORMANCE ROD
Refer to PROCEDURE - Step 3
REMOVE WATER GUIDE PLATE
Refer to PROCEDURE - Step 3
REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY
Refer to PROCEDURE - Step 4
REMOVE AUXILIARY BATTERY
Refer to PROCEDURE - Step 3
REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 13
REMOVE RADIATOR SUPPORT OPENING COVER
Refer to PROCEDURE - Step 3
REMOVE NO. 1 AIR CLEANER INLET
Refer to PROCEDURE - Step 11
REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE
Refer to PROCEDURE - Step 4
REMOVE AIR CLEANER CASE SUB-ASSEMBLY
Refer to PROCEDURE - Step 8
REMOVE ECM
Refer to PROCEDURE - Step 10

REMOVE BATTERY CLAMP

Disengage the clamp to separate the engine wire from the battery clamp.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 3 bolts and battery clamp from the vehicle.

DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
Refer to PROCEDURE - Step 12

DISCONNECT ENGINE WIRE

Remove the bolt and 2 nuts to disconnect the engine wire from the engine assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Camshaft Position Sensor Connector
*2	Engine Coolant Temperature Sensor Connector

Disconnect the camshaft position sensor connector.
Disconnect the engine coolant temperature sensor connector.

Disconnect the flow shutting valve (water valve) connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Flow Shutting Valve (Water Valve) Connector

Remove the bolt to disconnect the engine wire from the continuously variable transaxle assembly.
Disengage the 4 clamps to disconnect the engine wire from the continuously variable transaxle assembly.

Disengage the claw, rotate the lever and disconnect the transmission wire connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Transmission Wire Connector	*2	Shift Stroke Sensor Connector
*3	Park/Neutral Position Switch Connector	*4	Transmission Revolution Sensor (NOUT) Connector
*5	TCM Connector	*6	Transmission Revolution Sensor (NSS) Connector
*7	Oil Pressure Sensor Connector	*8	Transmission Revolution Sensor (NT) Connector
	Remove in this Direction	-	-

Disconnect the shift stroke sensor connector.
Disconnect the park/neutral position switch connector.
Disconnect the transmission revolution sensor (NOUT) connector.
Disengage the claw, rotate the lever and disconnect the TCM connector.
Disconnect the transmission revolution sensor (NSS) connector.
Disconnect the oil pressure sensor connector.
Disconnect the transmission revolution sensor (NT) connector.
Remove the 2 bolts.
Disengage the 4 clamps.

Disengage the 3 clamps to disconnect the engine wire from the front suspension crossmember sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE TCM

NOTE:

To prevent coolant from entering the TCM through its connector portion, be sure to remove the TCM before disconnecting any of the coolant system hoses.

Remove the 2 bolts and TCM from the continuously variable transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

DISCONNECT WATER HOSE

Slide the 2 hose clips and disconnect the water hoses from the transmission oil cooler.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Disengage the clamp.
Remove the bolt and flow shutting valve (water valve) from the water hose clamp bracket.

Slide the hose clip and disconnect the water by-pass hose assembly from the No. 3 water by-pass pipe sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 2 bolts and No. 3 water by-pass pipe sub-assembly from the continuously variable transaxle assembly.

REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SECURE STEERING WHEEL ASSEMBLY
Refer to PROCEDURE - Step 2
REMOVE COLUMN HOLE COVER SILENCER SHEET
Refer to PROCEDURE - Step 3
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
Refer to PROCEDURE - Step 4
SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 5
REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst)
Refer to REMOVAL [10/2018 - 07/2022]
REMOVE FRONT DRIVE SHAFT ASSEMBLIES
Refer to REMOVAL [10/2018 - 07/2022]
REMOVE FUEL DELIVERY GUARD
Refer to PROCEDURE - Step 39

INSTALL ENGINE HANGERS

Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Engine Hanger
*2	No. 2 Engine Hanger
	Bolt

HINT:

No. 1 Engine Hanger	12281-25030
No. 2 Engine Hanger	12282-25010
Bolt	91552-F1040

INSTALL ENGINE SUPPORT BRIDGE

Remove the bolt and the neck from the windshield washer jar assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install SST to the vehicle body as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Support Shaft	*b	Front Side Member
*c	Front Suspension Nut	-	-

SST: 09940-10010

WARNING:

Make sure that no oil or grease is on the front side member, and set the support shaft on the level surface of the front side member.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Support Shaft
*b	Front Side Member

The engine support bridge may fall off if any oil or grease is still on or it is installed on the unlevel surface.

NOTE:

Prevent SST from contacting the vehicle body exterior and windshield glass.
To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST.
Lightly shake SST by hand to make sure it is securely installed before performing work.

Turn the threaded portion of each support shaft to adjust its height until the sub beams are parallel to the ground.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Support Shaft
*b	Sub Beam
*c	Front Side Member
*d	Threaded Portion

Install the chain block to the sling bracket.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Chain Block	*b	Sling Bracket
*c	Fuse Shackle	*d	Shackle (A)

Install the division bar to the chain block with the shackles.

WARNING:

Make sure the fuse shackle is on the chain block side and the shackle (A) is on the division bar side as shown in the illustration so that the fuse bolt is visible and can be checked for deformation easily.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuse Shackle
*b	Shackle (A)

If the fuse shackle is installed upside down, deformation of the fuse bolt will not be visible and cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with continuously variable transaxle assembly may fall.

Make sure that the fuse bolt of the fuse shackle is free of damage, such as deformation or cracks. If damaged, replace the fuse shackle.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuse Shackle
*b	Fuse Bolt

If a deformed fuse bolt is used, it cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

Connect the division bar to the No. 1 engine hanger with the shackle (B).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
*a	Division Bar	*b	Shackle (A)
*c	Chain	*d	Shackle (B)

NOTE:

Connect the shackle to the No. 1 engine hanger.

Connect the division bar to the No. 2 engine hanger with the shackle (A) and chain.
NOTE:
Connect the 2nd link of the chain to the No. 2 engine hanger.

Make sure the distance between the chain block assembly and suspension ring is 120 mm (4.72 in.) or more.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	120 mm (4.72 in.) or more

HINT:

If the suspension height is less than 120 mm, adjust the links of the chain which connect the division bar and engine hanger.

Adjust the positions of the chain block assembly, support brackets and main beam so that the chain of the chain block assembly is perpendicular to the main beam and the length of the main beam on the outer side of the support bracket LH and RH is the same as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Chain Block	*b	Main Beam
*c	Dimension (A)	*d	Dimension (B)
*e	Right to Left Adjustment	*f	Front to Rear Adjustment

WARNING:

To prevent the engine with continuously variable transaxle assembly from falling, make sure that the length of dimension (A) and dimension (B) are equal.

Do not perform any procedures if the length of dimension (A) and dimension (B) are not equal.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Main Beam

Performing any procedure when the length of dimension (A) and dimension (B) are not equal may cause the engine assembly with continuously variable transaxle assembly and engine support bridge to fall, possibly causing serious injury.

NOTE:

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Do not perform any procedures if the chain of the chain block assembly is not straight.
When removing the engine mount, if the chain of the chain block assembly is not straight, the engine assembly or transaxle assembly may contact the vehicle body.

Confirm the appropriate installation state of the engine support bridge and tighten the 6 wing bolts and 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Wing Bolt

Bolt

Torque: 30 N.m (306 kgf/cm, 22 ft.lbf)

WARNING:

Do not perform any procedures before tightening the bolts to the specified torque.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Performing procedures without tightening the bolts to the specified torque, may cause the engine support bridge to fall.

Tighten the chain block assembly until it cannot be moved any further by hand.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Turn

WARNING:

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	41 N.m (418 kgf/cm, 30 ft.lbf) or more

When suspending the engine with continuously variable transaxle assembly, do not tighten the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf).
Tightening the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf) will cause the load capacity (400 kg (881.8 lb)) to be exceeded and may cause damage to the engine support bridge and vehicle body.

REMOVE NO. 1 SIDE RAIL REINFORCEMENT LH
Refer to PROCEDURE - Step 12
REMOVE NO. 1 SIDE RAIL REINFORCEMENT RH
Refer to PROCEDURE - Step 13
REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Refer to PROCEDURE - Step 21

REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 5 bolts and No. 2 engine moving control rod from the continuously variable transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SUPPORT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

Using a transmission jack, support the continuously variable transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Lashing Belt

NOTE:

Adjust the attachment of the transmission jack to securely fix the continuously variable transaxle assembly to the transmission jack.
Using a lashing belt or a rope, fix the continuously variable transaxle assembly to the transmission jack.

REMOVE STARTER ASSEMBLY
Refer to REMOVAL [10/2018 - 07/2022]
REMOVE FLYWHEEL HOUSING SIDE COVER
Refer to PROCEDURE - Step 34

REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

Remove the 3 bolts and drive shaft heat insulator sub-assembly from the cylinder block sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE FLYWHEEL HOUSING UNDER COVER

Remove the flywheel housing under cover from the cylinder block sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove in this Direction

REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

HINT:

There will be one black colored drive plate and torque converter assembly setting bolt.

REMOVE ENGINE MOUNTING INSULATOR LH

Remove the through bolt and nut to separate the engine mounting insulator LH from the engine mounting bracket LH.

NOTE:

While holding the nut in place, loosen the through bolt.

Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle body.

REMOVE ENGINE MOUNTING BRACKET LH

Remove the 6 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

Remove the 8 bolts and continuously variable transaxle assembly from the engine assembly.

NOTE:

To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

HINT:

Bolt (A), (B): Remove from continuously variable transaxle assembly side.
Bolt (C): Remove from engine assembly side.

REMOVE TORQUE CONVERTER ASSEMBLY

Remove the torque converter assembly from the continuously variable transaxle assembly.

NOTE:

Remove the torque converter assembly from the input shaft horizontally.

REMOVE CVT TYPE T OIL SEAL

NOTE:

Do not remove the stator shaft assembly from the CVT main body, as there is a possibility of the entry of dust and foreign matter.
Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which could prevent the vehicle from being able to be driven, could occur if dust or fine foreign matter enters the CVT.
Do not use cotton work gloves, cloths, or paper towels, etc. that may produce lint, dust or foreign matter.
Perform the operation as quickly as possible, as dust and foreign matter could enter the CVT while the torque converter assembly is removed.
Do not use an air gun until the torque converter assembly has been installed, as it could cause dust and foreign matter to be stirred up.

Clean the tips of both the claws of SST and the center bolt.
- SST: 09308-10010

Using SST, remove the CVT type T oil seal.

NOTE:

Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles could be produced if they do.

REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 5 bolts and 5 wire harness clamp brackets from the continuously variable transaxle assembly.

REMOVE NO. 1 WATER HOSE CLAMP BRACKET

Remove the bolt and No. 1 water hose clamp bracket from the continuously variable transaxle assembly.

REMOVE TRANSMISSION CASE PLUG ASSEMBLY

Remove the transmission case plug assembly from the continuously variable transaxle assembly.

*A	for Type A
*B	for Type B

Remove the O-ring from the transmission case plug assembly.

REMOVE BREATHER PLUG SUB-ASSEMBLY

HINT:

Perform this procedure only when replacement of the breather plug sub-assembly is necessary.

Remove the breather plug sub-assembly from the continuously variable transaxle assembly.

Remove the breather plug cap from the breather plug.

*1	Breather Plug Cap
*2	Breather Plug
*3	O-ring

Remove the O-ring from the breather plug.

INSPECT TORQUE CONVERTER ASSEMBLY
Refer to PROCEDURE - Step 1
INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
Refer to PROCEDURE - Step 2