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Home >> Lexus >> 2014 >> IS 350 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (2GR-FSE) - Service Information (1 Of 2) >> Engine Assembly >> Removal [04/2013 - 08/2015] >> Procedure

Removal [04/2013 - 08/2015]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [04/2013 - 08/2015]

  2. REMOVE COOL AIR INTAKE DUCT SEAL 

    Refer to PROCEDURE - Step 1

  3. REMOVE V-BANK COVER SUB-ASSEMBLY 
    1. GTY458613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Areas to be held when lifting V-bank cover sub-assembly
      Front

      Hold the rear area of the V-bank cover sub-assembly shown in the illustration and detach the rear clip (1).

      NOTE:

      If the V-bank cover sub-assembly is lifted rearward or forward and to the right or left at the same time, the V-bank cover sub-assembly may be damaged.

    2. Hold both sides of the V-bank cover sub-assembly and lift it to detach the 2 front clips (2) and (3) to remove the V-bank cover sub-assembly.
  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  5. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [04/2013 - 10/2017]

  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 

    Refer to ADJUSTMENT [04/2013 - 08/2015]

  7. SECURE STEERING WHEEL 

    Refer to PROCEDURE - Step 4

  8. REMOVE FRONT WHEELS 
  9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [04/2013 - 06/2014] , or refer to INITIALIZATION [06/2014 - 08/2015]

  10. REMOVE ENGINE UNDER COVER 
    1. For 2WD:
      GTY464586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A For 2WD
      *B For AWD
      1. Remove the 13 screws, 3 clips and engine under cover.
    2. For AWD:
      1. Remove the 10 screws, 3 clips and engine under cover.
  11. REMOVE REAR ENGINE UNDER COVER LH (for 2WD) 
    1. Remove the screw and rear engine under cover LH.
      GTY397380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR ENGINE UNDER COVER LH (for 2WD) 

    HINT: 

    Perform the same procedure as for the LH side.

  13. REMOVE FRONT SUSPENSION MEMBER BRACE (for 2WD) 
    1. Remove the 4 bolts, turn the clip to loosen it, and remove the front suspension member brace.

      HINT: 

      Do not remove the clip from the front suspension member brace.

      GTY464612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 ENGINE UNDER COVER (w/ No. 2 Engine Under Cover) 
    1. Remove the 4 screws and No. 2 engine under cover.
      GTY466736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 1

  16. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 4

  17. DRAIN DIFFERENTIAL OIL (for AWD) 

    Refer to PROCEDURE - Step 1

  18. DRAIN AUTOMATIC TRANSMISSION FLUID (for 2WD) 

    Refer to PROCEDURE - Step 3

  19. DRAIN AUTOMATIC TRANSMISSION FLUID (for AWD) 

    Refer to PROCEDURE - Step 1

  20. REMOVE INLET NO. 1 AIR CLEANER 
    1. Remove the bolt and inlet No. 1 air cleaner.
      GTY461752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT NO. 2 VENTILATION HOSE 

    Refer to PROCEDURE - Step 5

  22. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    HINT: 

    Perform this procedure only when replacement of the air cleaner filter element sub-assembly or air cleaner case sub-assembly is necessary.

    Refer to PROCEDURE - Step 6

  23. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the air cleaner filter element sub-assembly is necessary.

    1. Remove the air cleaner filter element sub-assembly from the air cleaner case sub-assembly.
  24. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the air cleaner case sub-assembly is necessary.

    1. Disconnect the wire harness clamp from the air cleaner case sub-assembly.
      GTY470996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Air Cleaner Support
    2. Remove the 2 bolts and air cleaner case sub-assembly.
      NOTE:

      Make sure the air cleaner support is attached to the vehicle body.

  25. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 
    1. Disconnect the mass air flow meter sub-assembly connector.
      GTY457882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 wire harness clamps from the air cleaner assembly with air cleaner hose.
    3. Disconnect the No. 2 fuel vapor feed hose clamp from the air cleaner cap with air cleaner hose.
      GTY460691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the union to check valve hose from the air cleaner cap with air cleaner hose.
      GTY457109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts.
      GTY457966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Air Cleaner Support
    6. Loosen the hose clamp and remove the air cleaner assembly with air cleaner hose.
      NOTE:

      Make sure the air cleaner support is attached to the vehicle body.

  26. DISCONNECT UNION TO CHECK VALVE HOSE 
    1. Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.
      GTY460484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE 
    1. GTY469749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Slide the clip and disconnect the No. 2 fuel vapor feed hose from the purge valve (purge VSV).

  28. DISCONNECT RADIATOR RESERVE TANK HOSE 
    1. GTY464591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Slide the clip and disconnect the radiator reserve tank hose from the water inlet sub-assembly.

  29. REMOVE NO. 1 RADIATOR HOSE 

    Refer to PROCEDURE - Step 11

  30. DISCONNECT NO. 2 RADIATOR HOSE 

    Refer to PROCEDURE - Step 6

  31. DISCONNECT HEATER INLET WATER HOSE 
    1. Slide the clip and disconnect the heater inlet water hose from the No. 3 heater water by-pass pipe.
      GTY470152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. DISCONNECT HEATER OUTLET WATER HOSE 
    1. Slide the clip and disconnect the heater outlet water hose from the No. 3 heater water by-pass pipe.
      GTY463624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 

    Refer to PROCEDURE - Step 5

  34. DISCONNECT SUCTION HOSE 

    Refer to PROCEDURE - Step 6

  35. REMOVE ENGINE ROOM ECU COVER 

    Refer to PROCEDURE - Step 2

  36. DISCONNECT WIRE HARNESS 

    HINT: 

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

    1. Engine room LH side:
      GTY461765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the engine wire clamp.
      2. Disconnect the engine wire from the engine room ECU box.

        Refer to PROCEDURE - Step 3

    2. Engine room RH side:
      GTY460800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the No. 2 engine wire clamp.
      2. Remove the nut and disconnect the No. 2 engine wire from the positive (+) battery terminal.
      3. Remove the No. 1 engine room relay block cover from the No. 1 engine room relay block and No. 1 junction block assembly.
      4. Disconnect the 2 No. 4 engine wire clamps.
        GTY460799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Remove the nut from the No. 1 engine room relay block and No. 1 junction block assembly.
      6. Disengage the 2 claws and disconnect the No. 4 engine wire from the No. 1 engine room relay block and No. 1 junction block assembly.
      7. Disconnect the No. 3 engine wire clamp.
        GTY460798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      8. Remove the bolt and disconnect the No. 3 engine wire from the body.
  37. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Remove the fuel pipe clamp.
      GTY467449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube sub-assembly from the fuel pipe.
      GTY467448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [04/2013 - 10/2017]

  38. DISCONNECT NO. 3 FUEL HOSE 
    1. Slide the clip and disconnect the No. 2 fuel hose from the No. 1 fuel pipe sub-assembly.
      GTY461766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY462551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the fuel pipe clamp.

    2. GTY462552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the fuel tube sub-assembly from the fuel pipe.

      Refer to PRECAUTION [04/2013 - 10/2017]

  40. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 11

  41. REMOVE PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING (for 2WD) 

    Refer to REMOVAL [04/2013 - ]

  42. REMOVE PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING (for AWD) 

    Refer to REMOVAL [04/2013 - ]

  43. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9

  44. SEPARATE STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 13

  45. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 14

  46. REMOVE FRONT AXLE SHAFT NUT LH (for AWD) 

    Refer to PROCEDURE - Step 4

  47. REMOVE FRONT AXLE SHAFT NUT RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  48. SEPARATE FRONT SPEED SENSOR LH (for AWD) 

    Refer to PROCEDURE - Step 3

  49. SEPARATE FRONT SPEED SENSOR RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  50. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 2

  51. REMOVE FRONT DISC (for AWD) 

    Refer to PROCEDURE - Step 7

  52. SEPARATE TIE ROD ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 17

  53. SEPARATE TIE ROD ASSEMBLY RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  54. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) 
    1. Remove the bolt and nut, and disconnect the front shock absorber assembly LH from the front suspension lower arm assembly LH.
      GTY463602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the bolt, keep the nut from rotating.

  55. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT: 

    Perform the same procedure as for the LH side.

  56. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD) 
    1. Remove the bolt and disconnect the front shock absorber assembly LH from the front lower shock absorber bracket LH.
      GTY415241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  58. SEPARATE FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 10

  59. SEPARATE FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD) 

    HINT: 

    Perform the same procedure as for the LH side.

  60. SEPARATE FRONT LOWER BALL JOINT ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 11

  61. SEPARATE FRONT LOWER BALL JOINT ASSEMBLY RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  62. SEPARATE FRONT DRIVE SHAFT ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 9

  63. SEPARATE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  64. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 9

  65. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 

    Refer to PROCEDURE - Step 10

  66. DISCONNECT WIRE HARNESS 
    1. For 2WD:
      GTY471017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the 2 wire harness clamps and 3 wire harness connectors from the power steering link assembly.

        HINT: 

        For the connector with lock lever, pull up the lock lever to disengage the lock.

    2. For AWD:
      GTY461035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt and wire harness bracket from the front frame assembly.
      2. Disconnect the 2 wire harness clamps from the front frame assembly.
      3. Disconnect the 3 wire harness connectors from the power steering link assembly.

        HINT: 

        For the connector with lock lever, pull up the lock lever to disengage the lock.

  67. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 13

  68. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 10

  69. REMOVE FRONT UPPER NO. 2 SUSPENSION MEMBER (for 2WD) 
    1. Remove the 6 bolts and 2 front upper No. 2 suspension members.
      GTY461767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE NO. 1 FRAME CROSSMEMBER ASSEMBLY (for AWD) 
    1. Remove the 3 bolts and No. 1 frame crossmember assembly.
      GTY461764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE NO. 2 FRAME CROSSMEMBER ASSEMBLY (for AWD) 
    1. Remove the 3 bolts and No. 2 frame crossmember assembly.
      GTY461763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE FRONT LOWER SUSPENSION MEMBER PROTECTOR (for 2WD) 
    1. Remove the 4 bolts and front lower suspension member protector from the front suspension crossmember sub-assembly.
      GTY395808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD) 
    1. Remove the 4 bolts and 2 front suspension member braces from the front frame assembly.
      GTY410270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION (for 2WD) 
    1. Remove the nut and disconnect the No. 2 earth wire from the body.
      GTY460572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place height adjustment attachments and plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the engine assembly with transmission.
      GTY460444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Attachment Installation Position
      NOTE:
      • Using height adjustment attachments and plate lift attachments, place the engine assembly with transmission horizontally.
      • Securely support the engine assembly to prevent it from turning upside down until it is secured to an engine stand.
      • To prevent the oil pan from deforming, do not place any attachments under the oil pan of the engine assembly with transmission.
      • Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
    3. Remove the 4 bolts, and separate the rear engine mounting member from the body.
      GTY456768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 4 bolts and disconnect the front No. 2 stabilizer bracket LH and front No. 2 stabilizer bracket RH.
      GTY462752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    5. Remove the 6 bolts, 2 nuts and strut bar bracket reinforcement LH, strut bar bracket reinforcement RH and front suspension crossmember sub-assembly.
    6. Operate the engine lifter, then remove the engine assembly with transmission from the vehicle.
      NOTE:
      • Make sure that the engine assembly with transmission is clear of all wiring, hoses and steering sliding with shaft yoke sub-assembly.
      • After removing the engine assembly with transmission, hang the steering sliding with shaft yoke sub-assembly with rope or equivalent.
  75. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION (for AWD) 
    1. Remove the nut and disconnect the No. 2 earth wire from the body.
      GTY469495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place height adjustment attachments and plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the engine assembly with transmission.
      GTY456540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Attachment Installation Position
      NOTE:
      • Using height adjustment attachments and plate lift attachments, place the engine assembly with transmission horizontally.
      • Securely support the engine assembly to prevent it from turning upside down until it is secured to an engine stand.
      • To prevent the oil pan from deforming, do not place any attachments under the oil pan of the engine assembly with transmission.
      • Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
    3. Remove the 4 bolts, and separate the rear engine mounting member from the body.
      GTY456773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 6 bolts, 2 nuts and strut bar bracket reinforcement LH, strut bar bracket reinforcement RH and front frame assembly.
      GTY470805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    5. Operate the engine lifter, then remove the engine assembly with transmission from the vehicle.
      NOTE:
      • Make sure that the engine assembly with transmission is clear of all wiring, hoses and No. 2 steering intermediate shaft assembly.
      • After removing the engine assembly with transmission, hang the No. 2 steering intermediate shaft assembly with rope or equivalent.
  76. INSTALL NO. 1 ENGINE HANGER 
    1. Install the 2 No. 1 engine hangers with the 4 bolts as shown in the illustration.
      GTY464434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a RH Side
      *b LH Side

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      HINT: 

      No. 1 Engine Hanger 12281-31070
      Bolt 91671-F0822
    2. Attach an engine sling device and hang the engine assembly with a chain block.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hangers may be damaged or deformed if the angle is incorrect.
      • Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
  77. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. For 2WD:
      GTY461145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A For 2WD
      *B For AWD
      1. Disconnect the wire harness clamp from the engine oil level dipstick guide.
      2. Remove the bolt and engine oil level dipstick guide.
      3. Remove the O-ring from the engine oil level dipstick guide.
    2. For AWD:
      1. Remove the bolt and engine oil level dipstick guide.
      2. Remove the O-ring from the engine oil level dipstick guide.
  78. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 13

  79. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 12

  80. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 3

  81. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  82. REMOVE FLYWHEEL HOUSING SIDE COVER 

    Refer to PROCEDURE - Step 8

  83. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 

    Refer to PROCEDURE - Step 9

  84. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 19

  85. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 16

  86. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    See step  3

  87. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 2

  88. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD) 
    1. Remove the 2 bolts and front suspension crossmember sub-assembly from the engine assembly.
      GTY459320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  89. REMOVE FRONT FRAME ASSEMBLY (for AWD) 
    1. Remove the 2 bolts and front frame assembly from the engine assembly.
      GTY469557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  90. REMOVE FRONT ENGINE MOUNTING INSULATOR 

    HINT: 

    Perform this procedure only when replacement of the front engine mounting insulator is necessary.

    1. For 2WD:
      GTY460075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
      1. Remove the 2 nuts and 2 front engine mounting insulators from the front suspension crossmember sub-assembly.
    2. For AWD:
      GTY461829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
      1. Remove the 4 nuts and disconnect the 2 front engine mounting insulators from the front frame assembly.
  91. REMOVE REAR ENGINE MOUNTING MEMBER (for 2WD) 

    HINT: 

    Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

    1. GTY466861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 nuts and rear engine mounting member from the rear engine mounting insulator.

  92. REMOVE REAR ENGINE MOUNTING MEMBER (for AWD) 

    HINT: 

    Perform this procedure only when replacement of the rear No. 1 engine mounting insulator is necessary.

    1. Remove the 3 nuts and rear engine mounting member from the rear No. 1 engine mounting insulator.
      GTY420186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. REMOVE REAR ENGINE MOUNTING INSULATOR (for 2WD) 

    HINT: 

    Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

    1. Remove the 4 nuts and rear engine mounting insulator from the rear engine mounting bracket.
      GTY466862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and rear engine mounting bracket from the automatic transmission assembly.
      GTY466737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR (for AWD) 

    HINT: 

    Perform this procedure only when replacement of the rear No. 1 engine mounting insulator is necessary.

    1. Remove the 3 bolts and engine mounting bracket from the automatic transmission with transfer assembly.
      GTY415562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and rear No. 1 engine mounting insulator from the engine mounting bracket.
      GTY411824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  95. INSTALL ENGINE TO ENGINE STAND 
    1. Install the engine assembly to an engine stand.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hangers may be damaged or deformed if the angle is incorrect.
      • Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
    2. Remove the 4 bolts and 2 No. 1 engine hangers.
  96. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY 
    1. Using a precision straightedge and feeler gauge, measure the warpage of the surface which contacts the cylinder head.
      GTY398631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Maximum warpage

      0.70 mm (0.02756 in.)

      If the warpage is more than the maximum, replace the exhaust manifold sub-assembly.

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