Replacement [04/2013 - 08/2015]: Procedure
- REMOVE FRONT WHEEL
- SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
- for 4GR-FSE:
- Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.NOTE:
Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging by the front flexible hose.
- Remove the 2 front No. 1 disc brake caliper plates from the front disc brake caliper assembly.
- Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.
- for 2GR-FSE:
- Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.NOTE:
Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging by the front flexible hose.
- Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.
- for 4GR-FSE:
- REMOVE FRONT DISC
for 4GR-FSE: Refer to PROCEDURE - Step 12
for 2GR-FSE: Refer to PROCEDURE - Step 7
- REMOVE FRONT AXLE HUB BOLT
- Temporarily install 2 service nuts to the front axle hub bolts as shown in the illustration.
*a Service Nut Recommended Service Nut
Thread diameter: 12.0 mm (0.472 in.)
Thread pitch: 1.5 mm (0.0591 in.)
NOTE:Install the service nuts to prevent damage to the front axle hub bolts.
- Using SST and a screwdriver or an equivalent tool to hold the front axle hub, remove the front axle hub bolt.
- SST: 09611-12010
NOTE:Do not damage the threads of the front axle hub bolts.
- Temporarily install 2 service nuts to the front axle hub bolts as shown in the illustration.
- INSTALL FRONT AXLE HUB BOLT
- Temporarily install a new front axle hub bolt to the front axle hub.
- Install a washer and service nut to the new front axle hub bolt as shown in the illustration.
Recommended Service Nut
Thread diameter: 12.0 mm (0.472 in.)
Thread pitch: 1.5 mm (0.0591 in.)
HINT:
Recommended washer thickness is 5 mm (0.197 in.) or more.
*a Service Nut *b Washer - Using a screwdriver or an equivalent tool to hold the front axle hub, install the front axle hub bolt by tightening the service nut.NOTE:
- Install the service nuts to prevent damage to the front axle hub bolts.
- Do not damage the threads of the front axle hub bolts.
- Remove the 3 service nuts and washer from the 3 front axle hub bolts.
- INSTALL FRONT DISC
for 4GR-FSE: Refer to PROCEDURE - Step 1
for 2GR-FSE: Refer to PROCEDURE - Step 1
- INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
- for 4GR-FSE:
- Install the 2 new front No. 1 disc brake caliper plates to the front disc brake caliper assembly.
- Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf)
NOTE:Do not twist the front flexible hose when installing the front disc brake caliper assembly.
- for 2GR-FSE:
- Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf)
NOTE:Do not twist the front flexible hose when installing the front disc brake caliper assembly.
- Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
- for 4GR-FSE:
- INSTALL FRONT WHEEL
Torque: 103 N.m (1050 kgf/cm, 76 ft.lbf)