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INSTALLATION (To 08/2009): Installation

  1. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY  See step  2
  2. INSTALL REAR ENGINE MOUNTING BRACKET (for 2WD) 
    1. Install the rear engine mounting bracket with the 3 bolts.
      Fig 1: Identifying Rear Engine Mounting Bracket (For 2WD) & Bolts
      GTY180543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 64 N*m (649 kgf*cm, 47 ft.*lbf) 

  3. INSTALL REAR ENGINE MOUNTING BRACKET (for AWD) 
    1. Install the rear engine mounting bracket with the 3 bolts.
      Fig 2: Identifying Engine Mounting Bracket (For AWD) & Bolts
      GTY179868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 64 N*m (649 kgf*cm, 47 ft.*lbf) 

  4. INSTALL ENGINE MOUNTING BRACKET RH 
    1. Install the engine mounting bracket RH with the 3 bolts.
      Fig 3: Identifying Engine Mounting Bracket RH & Bolts
      GTY143334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

  5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)  . Refer to INSTALLATION - Step 6
  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for AWD)  . Refer to INSTALLATION - Step 7
  7. INSTALL TRANSFER STIFFENER PLATE RH (for AWD) 
    1. Install the transfer stiffener plate RH with the 4 bolts.
      Fig 4: Identifying Transfer Stiffener Plate RH & Bolts
      GTY286813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Bolt B 

      Torque: 78 N*m (796 kgf*cm, 58 ft.*lbf) 

  8. INSTALL MANIFOLD STAY 
    1. Install the manifold stay with the bolt and nut.
      Fig 5: Identifying Manifold Stay, Nut & Bolt
      GTY168713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Nut 

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

  9. INSTALL RADIATOR PIPE CLAMP 
    1. Install the radiator pipe clamp with the bolt.
      Fig 6: Identifying Breather Plug Hose, Sensor Wire, Radiator Pipe Clamp & Bolt
      GTY284305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    2. Install the sensor wire and the breather plug hose to the radiator pipe clamp.
  10. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY 
    1. Install the rear engine mounting insulator assembly with the 2 bolts.
      Fig 7: Identifying Rear Engine Mounting Insulator Assembly, Hole Plugs & Nuts
      GTY258186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 52 N*m (531 kgf*cm, 39 ft.*lbf) 

      HINT: 

      Perform this procedure only when replacement of the rear engine mounting insulator assembly is necessary.

    2. Install the 2 hole plugs.
  11. INSTALL ENGINE MOUNTING INSULATOR RH 
    1. Install the engine mounting insulator RH with the 3 bolts.
      Fig 8: Identifying Engine Mounting Insulator RH, Hole Plugs & Nuts
      GTY257954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 87 N*m (888 kgf*cm, 65 ft.*lbf) 

      HINT: 

      Perform this procedure only when replacement of the engine mounting insulator RH is necessary.

    2. Install the 2 hole plugs.
  12. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Install the engine mounting insulator LH with the 3 bolts.
      Fig 9: Identifying Engine Mounting Insulator LH, Hole Plugs & Nuts
      GTY257844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 87 N*m (888 kgf*cm, 65 ft.*lbf) 

      HINT: 

      Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

    2. Install the 2 hole plugs.
  13. INSTALL FRONT ENGINE MOUNTING INSULATOR 
    1. Install the front engine mounting insulator with the 3 bolts.
      Fig 10: Identifying Front Engine Mounting Insulator, Hole Plugs & Nuts
      GTY267132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 52 N*m (531 kgf*cm, 39 ft.*lbf) 

      HINT: 

      Perform this procedure only when replacement of the front engine mounting insulator is necessary.

    2. Install the 2 hole plugs.
  14. INSTALL ENGINE WIRE 
    1. Install the engine wire to the engine with transaxle.
  15. INSTALL STARTER ASSEMBLY  . Refer to INSTALLATION - Step 1
  16. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH  . Refer to INSTALLATION - Step 1
  17. INSTALL COMPRESSOR AND MAGNETIC CLUTCH  . Refer to INSTALLATION - Step 2
  18. INSTALL GENERATOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  19. INSTALL V-RIBBED BELT  See step  1
  20. INSTALL NO. 2 EARTH WIRE 
    1. Install the No. 2 earth wire with the bolt.
      Fig 11: Identifying No. 2 Earth Wire & Bolt
      GTY277141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

  21. INSTALL FRONT FRAME ASSEMBLY 
    1. Install the engine mounting insulator RH with the nut.
      Fig 12: Identifying Engine Mounting Insulator & Nut
      GTY266567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 95 N*m (969 kgf*cm, 71 ft.*lbf) 

    2. Install the engine mounting insulator LH with the nut.
      Fig 13: Identifying Engine Mounting Insulator LH & Nut
      GTY265881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 95 N*m (969 kgf*cm, 71 ft.*lbf) 

    3. Install the front engine mounting insulator with the bolt.
      Fig 14: Identifying Front Engine Mounting Insulator & Bolt
      GTY284537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 87 N*m (888 kgf*cm, 65 ft.*lbf) 

    4. Connect the wire clamp and connector.
      Fig 15: Identifying Wire Clamp & Connector
      GTY257574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the rear engine mounting insulator assembly with the 2 bolts.
      Fig 16: Identifying Rear Engine Mounting Insulator Assembly & Bolts
      GTY279147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 78 N*m (795 kgf*cm, 57 ft.*lbf) 

  22. INSTALL STEERING LINK ASSEMBLY (for AWD)  . Refer to INSTALLATION - Step 3
  23. INSTALL FRONT STABILIZER BAR (for AWD) 
  24. INSTALL NO. 1 FRONT STABILIZER BRACKET LH (for AWD)  . Refer to INSTALLATION - Step 5
  25. INSTALL NO. 1 FRONT STABILIZER BRACKET RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  26. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on the engine lifter.
      NOTE:
      • Install a height adjustment attachment and plate lift attachment onto the engine assembly with transaxle.
      • Do not position a height adjustment attachment or plate lift attachment onto the front frame assembly.

      HINT: 

      Place the engine on wooden blocks or equivalents so that the engine is level.

    2. Remove the 4 bolts and 2 engine hangers.
      Fig 17: Identifying No 1 And No 2 Engine Hangers & Bolts
      GTY237469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine assembly with transaxle to the vehicle.
      NOTE:

      Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      HINT: 

      • Make sure that the engine is clear of all wiring and hoses.
      • While raising the engine into the vehicle, do not allow it to contact the vehicle.
    4. Install the frame side rail plates RH and LH with the 4 bolts and 2 nuts.
      Fig 18: Identifying Frame Side Rail Plates (RH - LH), Bolts & Nuts
      GTY276973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *2 Bolt A
      *3 Bolt B

      Nut 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt A 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt B 

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

    5. Install the front suspension member brace rear RH and LH with the 4 bolts and 2 nuts.
      Fig 19: Identifying Front Suspension Member Brace Rear (RH -LH), Bolts & Nuts
      GTY283897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *2 Bolt C
      *3 Bolt D

      Nut 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt C 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt D 

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

  27. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Using SST, hold the crankshaft pulley.
      Fig 20: Identifying SST Holding Crank Shaft Pulley
      GTY262053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09213-70011 
        1. 09213-70020
      • SST: 09330-00021 
    2. Apply a few drops of adhesive to 2 or 3 threads of the 6 drive plate and torque converter clutch setting bolt tips.
      Fig 21: Applying Adhesive To Drive Plate And Torque Converter Clutch Setting Bolt Tips
      GTY284318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Adhesive 1324

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    3. Tighten the 6 drive plate and torque converter clutch setting bolts.
      Fig 22: Identifying Drive Plate & Torque Converter Clutch Setting Bolts
      GTY279448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

      NOTE:

      Install the black colored bolt first, and then the silver colored 5 bolts.

  28. INSTALL FLYWHEEL HOUSING UNDER COVER 
    1. Install the flywheel housing under cover with the 2 bolts.
      Fig 23: Identifying Flywheel Housing Under Cover & Bolts
      GTY279642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  29. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING  . Refer to REASSEMBLY - Step 13
  30. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  . Refer to INSTALLATION - Step 1
  31. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  . Refer to INSTALLATION - Step 2
  32. INSTALL FRONT LOWER SUSPENSION ARM LH  . Refer to INSTALLATION - Step 4
  33. INSTALL FRONT LOWER SUSPENSION ARM RH 

    HINT: 

    Perform the same procedure as for the LH side.

  34. CONNECT TIE ROD ASSEMBLY LH  . Refer to INSTALLATION - Step 8
  35. CONNECT TIE ROD ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  36. CONNECT FRONT SPEED SENSOR LH  . Refer to INSTALLATION - Step 8
  37. CONNECT FRONT SPEED SENSOR RH 

    HINT: 

    Perform the same procedure as for the LH side.

  38. CONNECT FRONT STABILIZER LINK ASSEMBLY LH  . Refer to INSTALLATION - Step 10
  39. CONNECT FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  40. INSTALL FRONT AXLE SHAFT NUT LH  . Refer to INSTALLATION - Step 7
  41. INSTALL FRONT AXLE SHAFT NUT RH 

    HINT: 

    Perform the same procedure as for the LH side.

  42. INSTALL HEIGHT CONTROL SENSOR LINK SUB-ASSEMBLY (w/ Air Suspension) 
    1. Install the height control sensor link sub-assembly with the nut.
      Fig 24: Identifying Height Control Sensor Link Sub-Assembly & Nut
      GTY275146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  43. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY  . Refer to INSTALLATION - Step 10
  44. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)  . Refer to INSTALLATION - Step 1
  45. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)  . Refer to INSTALLATION - Step 2
  46. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 1 exhaust pipe support bracket with the 2 nuts.
      Fig 25: Identifying No. 1 Exhaust Pipe Support Bracket & Nuts
      GTY278874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  47. INSTALL FRONT EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 2
  48. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 12
  49. CONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil to a new O-ring.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring onto the suction hose sub-assembly.
    4. Connect the suction hose sub-assembly with the nut.
      Fig 26: Identifying Suction Hose Sub-Assembly & Nut
      GTY262358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      NOTE:

      Be sure to hold the suction hose while tightening the nut so that the suction hose is not deformed.

  50. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil to a new O-ring.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring onto the discharge hose sub-assembly.
    4. Connect the discharge hose sub-assembly with the nut.
      Fig 27: Identifying Discharge Hose Sub-Assembly & Nut
      GTY262070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      NOTE:

      Be sure to hold the discharge hose while tightening the nut so that the discharge hose is not deformed.

  51. INSTALL ENGINE MOVING CONTROL ROD 
    1. Temporarily install the engine moving control rod to the engine moving control rod bracket with the bolt.
      Fig 28: Identifying Engine Moving Control Rod & Bolt
      GTY277016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Perform this procedure only when replacement of the engine moving control rod is necessary.

  52. INSTALL ENGINE MOVING CONTROL ROD BRACKET 
    1. When replaced the engine moving control rod.
      Fig 29: Identifying Engine Moving Control Rod, Engine Moving Control Rod Bracket & Bolts
      GTY274605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the engine moving control rod and engine moving control rod bracket with the 4 bolts.
      2. Install the engine moving control rod bracket with the bolts except A.

        Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      3. Tighten the bolt A.

        Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

    2. When not replaced the engine moving control rod.
      Fig 30: Identifying Engine Moving Control Rod Bracket, Control Rod & Bolts
      GTY271995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the engine moving control rod bracket with the 4 bolts.

        Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

  53. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 engine mounting stay RH with the bolt and 2 nuts.
      Fig 31: Identifying No. 2 Engine Mounting Stay RH, Nut & Bolt
      GTY277177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      Nut 

      Torque: 23 N*m (234 kgf*cm, 17 ft.*lbf) 

  54. CONNECT NO. 2 EARTH WIRE 
    1. Install the No. 2 earth wire with the 2 bolts and connect the 2 wire clamps.
      Fig 32: Identifying No. 2 Earth Wire, Clamps & Bolts
      GTY284055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

  55. CONNECT UNION TO CHECK VALVE HOSE 
    1. Connect the union to check valve hose.
      Fig 33: Identifying Valve Hose
      GTY261656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. CONNECT NO. 1 OUTLET OIL COOLER HOSE 
    1. Connect the No. 1 outlet oil cooler hose.
      Fig 34: Identifying No. 1 Outlet Oil Cooler Hose & Clamp
      GTY258092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. CONNECT NO. 1 INLET OIL COOLER HOSE 
    1. Connect the No. 1 inlet oil cooler hose.
      Fig 35: Identifying No. 1 Inlet Oil Cooler Hose & Clamp
      GTY282391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. CONNECT FUEL MAIN TUBE 
    1. Push in the fuel tube connector to the fuel main tube until the fuel tube connector makes a "click" sound.
      Fig 36: Pushing Fuel Tube Connector To Fuel Main Tube Connector
      GTY283436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Check that there is no damage or foreign objects on the fuel tube connector.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
    2. Install the No. 1 EFI fuel pipe clamp.
      Fig 37: Identifying Fuel Main Tube No. 1 Fuel Pipe Clamp
      GTY282290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The half connection prevention connector prevents the fuel hose connector cover from being locked if the fuel tube is not securely connected.

  59. CONNECT OUTLET HEATER WATER HOSE 
    1. Connect the outlet heater water hose.
      Fig 38: Identifying Outlet Heater Water Hose & Clamp
      GTY260051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. CONNECT INLET HEATER WATER HOSE 
    1. Connect the inlet heater water hose.
      Fig 39: Identifying Inlet Heater Water Hose & Clamp
      GTY259926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. CONNECT NO. 1 RADIATOR HOSE 
    1. Install the No. 1 radiator hose to the radiator pipe clamp.
      Fig 40: Identifying No. 1 Radiator Hose & Pipe Clamp
      GTY260351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the No. 1 radiator hose.
  62. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose.
      Fig 41: Identifying No. 2 Radiator Hose & Clamp
      GTY260508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Connect the No. 1 fuel vapor feed hose.
      Fig 42: Identifying No 1 Fuel Vapor Feed Hose & Clamp
      GTY251168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Install a new clip to the control cable bracket.
    2. Install the control cable to the control cable bracket.
      Fig 43: Identifying Transmission Control Cable Assembly, Clip & Cable Bracket
      GTY262885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Claw (A)
      *2 Claw (B)
      *3 Control Cable
      NOTE:
      • Make sure that the claws (A) on the clip are securely fit into the bracket holes.
      • Make sure that the cable is securely installed inside of the claws (B) of the clip.
    3. Connect the transmission control cable to the control shaft lever with the nut.
      Fig 44: Identifying Transmission Control Cable, Control Shaft Lever & Nut
      GTY279536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      NOTE:

      Before connecting the transmission control cable assembly, check that the park/neutral position switch and the shift lever are in N.

  65. CONNECT ENGINE WIRE 
    1. Connect the 2 wire clamps.
      Fig 45: Identifying Wire Clamps
      GTY259794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector to the ECU with the lock lever.
      Fig 46: Identifying Connecting The Connector To ECU With Lock Lever
      GTY273761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the engine wire to the engine room junction block.
      Fig 47: Identifying Connecting Engine Wire To Engine Room Junction Block
      GTY278316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine wire with the nut and 3 connectors.
      Fig 48: Identifying Connectors & Nut
      GTY264411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

    5. Connect the 2 wire clamps.
      Fig 49: Identifying Wire Clamps
      GTY284005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the earth wire with the 2 bolts.
      Fig 50: Identifying Earth Wires & Bolts
      GTY266877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

  66. INSTALL NO. 1 RELAY BLOCK COVER 
    1. Install the No. 1 relay block cover.
      Fig 51: Identifying No. 1 Relay Block Cover
      GTY264255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL RESERVOIR BRACKET 
    1. Install the reservoir bracket with the 2 bolts.
      Fig 52: Identifying Reservoir Bracket & Bolts
      GTY267323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

  68. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY 
    1. Install the brake master cylinder reservoir sub-assembly with the bolt.
      Fig 53: Identifying Brake Master Cylinder Reservoir Assembly, Connector & Bolt
      GTY267044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    2. Connect the connector to the brake master cylinder reservoir sub-assembly.
  69. INSTALL AIR CLEANER BRACKET 
    1. Install the air cleaner bracket with the 2 bolts.
      Fig 54: Identifying Air Cleaner Bracket, Engine Wire Clamp & Bolts
      GTY284059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

    2. Connect the engine wire clamp.
  70. INSTALL AIR CLEANER ASSEMBLY  . Refer to INSTALLATION - Step 2
  71. INSTALL BATTERY 
    1. Install the battery and battery tray.
    2. Install the battery clamp with the bolt and nut.
      Fig 55: Identifying Battery Clamp, Nut, Bolt & Battery Tray
      GTY284452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the positive (+) cable to the positive (+) battery terminal.

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

  72. INSTALL NO. 1 AIR CLEANER INLET 
    1. Install the No. 1 air cleaner inlet with the bolt.
      Fig 56: Identifying No. 1 Air Cleaner Inlet, Vacuum Hose Clamp & Bolt
      GTY271241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Connect the vacuum hose clamp to the No. 1 air cleaner inlet.
  73. INSTALL NO. 2 AIR CLEANER INLET 
    1. Install the No. 2 air cleaner inlet with the 2 bolts.
      Fig 57: Identifying No. 2 Air Cleaner Inlet, Vacuum Hose Clamps & Bolts
      GTY270973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Connect the 2 vacuum hose clamps to the No. 2 air cleaner inlet.
  74. INSPECT VACUUM HOSES 
    1. Inspect the vacuum hoses.
      Fig 58: Identifying Vacuum Hoses
      GTY286375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 17
  76. INSTALL FRONT SHOCK ABSORBER CAP (w/ Air Suspension)  . Refer to INSTALLATION - Step 10
  77. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  . Refer to INSTALLATION - Step 3
  78. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  79. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 5
  80. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 6
  81. INSTALL FRONT WIPER ARM HEAD CAP  . Refer to INSTALLATION - Step 7
  82. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  . Refer to INSTALLATION - Step 8
  83. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  . Refer to INSTALLATION - Step 9
  84. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 10
  85. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH  . Refer to INSTALLATION - Step 11
  86. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  87. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  88. ADD ENGINE OIL  . Refer to REPLACEMENT - Step 5
  89. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 8
  90. ADD TRANSFER OIL (for AWD) 
  91. INSPECT TRANSFER OIL (for AWD)  . Refer to ON-VEHICLE INSPECTION - Step 2
  92. ADD AUTOMATIC TRANSAXLE FLUID (for 2WD) 

    HINT: 

    Refer to ADJUSTMENT .)

  93. ADD AUTOMATIC TRANSAXLE FLUID (for AWD) 

    HINT: 

    Refer to ON-VEHICLE INSPECTION .)

  94. WARM UP ENGINE 
  95. INSPECT ENGINE OIL LEVEL  . Refer to ON-VEHICLE INSPECTION - Step 1
  96. INSPECT FOR ENGINE COOLANT LEVEL  . Refer to ON-VEHICLE INSPECTION - Step 2
  97. CHARGE WITH REFRIGERANT  . Refer to REPLACEMENT - Step 2
  98. INSPECT FOR FUEL LEAK  . Refer to INSTALLATION - Step 6
  99. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  100. INSPECT FOR OIL LEAK 
  101. INSPECT FOR EXHAUST GAS LEAK 
  102. INSPECT IGNITION TIMING  See step  9
  103. INSPECT ENGINE IDLE SPEED  See step  10
  104. INSPECT CO/HC  See step  12
  105. CHECK FOR SPEED SENSOR SIGNAL 

    HINT: 

    Refer to TEST MODE PROCEDURE .)

  106. INSPECT SHIFT LEVER POSITION (for 2WD)  . Refer to ADJUSTMENT - Step 1
  107. INSPECT SHIFT LEVER POSITION (for AWD)  . Refer to ADJUSTMENT - Step 1
  108. CHECK VEHICLE HEIGHT (w/ Air Suspension) 
    NOTE:

    If the height control sensor link is removed, check the vehicle height.

    1. Change the height control switch from the "NORM" position to the "HIGH" position and back to the "NORM" position.
    2. Measure the vehicle height (. Refer to ADJUSTMENT - Step 3 ).
  109. ADJUST VEHICLE HEIGHT (w/ Air Suspension) 
    NOTE:

    If the height control sensor has been replaced, be sure to adjust the vehicle height.

    1. Adjust the vehicle height (. Refer to ON-VEHICLE INSPECTION ).
  110. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT: 

    Refer to ADJUSTMENT .)

  111. INSPECT AUTOMATIC TRANSAXLE SYSTEM (for 2WD) 
    NOTE:

    If automatic transmission parts have been replaced, refer to the Parts Replacement Compensation Table to determine if any additional operations are necessary (. Refer to PRECAUTION ).

  112. INSPECT AUTOMATIC TRANSAXLE SYSTEM (for AWD) 
    NOTE:

    If automatic transmission parts have been replaced, refer to the Parts Replacement Compensation Table to determine if any additional operations are necessary (. Refer to PRECAUTION ).

  113. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Fit the 4 retainers and install the V-bank cover sub-assembly.
      Fig 59: Identifying Front & Rear Retainers
      GTY271717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  114. INSTALL FRONT FENDER APRON SEAL LH 
    1. Install the front fender apron seal LH with the 2 bolts and clip.
      Fig 60: Identifying Front Fender Apron Seal LH, Bolts & Clip
      GTY173990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  115. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the front fender apron seal RH with the 2 bolts and clip.
      Fig 61: Identifying Front Fender Apron Seal RH, Bolts & Clip
      GTY194004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  116. INSTALL FRONT FENDER LINER LH 
  117. INSTALL FRONT FENDER LINER RH 
  118. INSTALL NO. 2 ENGINE UNDER COVER 
  119. INSTALL NO. 1 ENGINE UNDER COVER 
  120. INSTALL FRONT FLOOR COVER LH  . Refer to INSTALLATION - Step 13
  121. PERFORM INITIALIZATION 
    1. Perform initialization (. Refer to INITIALIZATION ).
      NOTE:

      Some systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  122. ADJUST HEADLIGHT ASSEMBLY (w/ Air Suspension) 
    1. Adjust the headlight (. Refer to ADJUSTMENT ).
  123. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 3
  124. INSTALL ENGINE ROOM SIDE COVER  . Refer to INSTALLATION - Step 4
  125. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 5
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