Removal Procedure
WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the battery and battery tray. Refer to Battery Tray Replacement .
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (R-134a) .
- Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement (Chevrolet)Front Bumper Fascia Replacement (Buick) .
- Drain the cooling system. Refer to Cooling System Draining and Filling .
- Remove the lower intermediate steering shaft bolt (2) and slide the shaft away from steering column. Refer to Intermediate Steering Shaft Replacement (NJ1)Intermediate Steering Shaft Replacement (N40) .
- Remove the air cleaner assembly (1). Refer to Air Cleaner Assembly Replacement .
- Remove the junction block cover (1).
- Remove the positive battery cable nut (1) from the junction block.
- Remove the positive battery cable (2) from the junction block.
- Remove the positive cable nut (1) and battery positive cable from the battery positive cable junction block.
- Disconnect the body wiring master harness connector (2) from the battery positive cable junction block.
- Remove the junction block nut (1).
- Remove the junction block bolts (2).
- Disconnect the wiring harness from the junction block base.
- Remove the junction block (3) from the base.
- Disconnect the wiring harness plug from the front compartment fuse block.
- Reposition the wiring harness (1) on top of the engine.
- Remove the ground nuts (1) and reposition the wiring harness (2) aside.
- Disconnect the power vacuum brake booster vacuum sensor electrical connector, if equipped.
- Disconnect the heater inlet hose from the heater core. Refer to Heater Inlet Hose Replacement (2H0)Heater Inlet Hose Replacement (LUJ, LUV) .
- Disconnect the heater outlet hose (1) from the heater core. Refer to Heater Outlet Hose Replacement (2H0)Heater Outlet Hose Replacement (LUJ, LUV)Heater Outlet Hose Replacement (LUJ, LUV Rear) .
- Disconnect the transmission range selector lever cable terminal (1) from the transmission manual shift lever pin.
- Remove the transmission range selector lever cable (2) from the cable bracket.
- Pull the cable retainers (2) to release the shift lever and selector lever cable from the shift lever and selector lever cable bracket.
- Disconnect the shift lever and selector lever cable from the shift lever and selector lever cable bracket.
- Remove the radiator surge tank (2) and position aside. Refer to Radiator Surge Tank Replacement (LUV, 2H0, LUJ) .
- Disconnect the fan connector.
- Remove air conditioning compressor and condenser hose nut (1).
- Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
- Disconnect the fuel feed pipe. Refer to Plastic Collar Quick Connect Fitting Service .
- Disconnect the evaporative emission pipe (1). Refer to Plastic Collar Quick Connect Fitting Service .
- Remove the wheel drive shafts. Refer to Front Wheel Drive Shaft Replacement - Left Side , and Front Wheel Drive Shaft Replacement - Right Side .
- Remove the front exhaust pipe. Refer to Exhaust Front Pipe Replacement (LUV)Exhaust Front Pipe Replacement (2H0) .
- Remove the lower transmission nut (1) and the lower transmission bolts (2, 3, 4).
- Remove the frame front bolts (1).
- Position the lift table under the powertrain and support with blocks of wood.
- Remove the upper frame suspension retaining bolts (1) on both sides.
- Remove the right side engine mount (1). Refer to Engine Mount Replacement - Right Side .
- Remove and DISCARD the transmission mount bolts (1) - left side. Refer to Transmission Mount Replacement - Left Side .
- Disconnect any additional electrical connections as necessary.
- Raise the vehicle until the powertrain is clear for removal.
- If equipped with an automatic transmission, remove the starter. Refer to Starter Replacement (LUV)Starter Replacement (2H0) .
- Mark the relationship of the flex plate to the torque converter for reassembly.
- Remove and DISCARD the flex plate to torque converter bolts (1).
- Remove the upper transmission to engine bolts (1) and separate the engine and transmission.
- Disconnect any electrical connectors as needed.
- Transfer parts as necessary.