Removal Procedure
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
- Remove the positive crankcase ventilation (PCV) oil separator. Refer to Positive Crankcase Ventilation Oil Separator Assembly Replacement .
- Remove the exhaust gas recirculation (EGR) pipe. Refer to Exhaust Gas Recirculation Pipe Replacement .
- Remove the charge air cooler outlet hose from the throttle body and lay aside. Refer to Charge Air Cooler Outlet Air Hose Replacement .
- Remove the heater inlet hose from the engine block and lay aside. Refer to Heater Inlet Hose Replacement (2.0L Diesel LUZ) , Heater Inlet Hose Replacement (1.4L LUV) and Heater Inlet Hose Replacement (1.8L LUW and LWE) .
- Remove the heater outlet hose from the engine block and lay aside. Refer to Heater Outlet Hose Replacement (1.4L LUV) , Heater Outlet Hose Replacement (1.8L LUW) , Heater Outlet Hose Replacement (1.8L LWE) and Heater Outlet Hose Replacement (2.0L Diesel LUZ) .
- Release the engine electrical harness retainers from the exhaust pressure sensor pipe.
- Remove the 2 clamps (2).
- Remove the 2 hoses (4) from the exhaust pressure sensor (1).
- Remove the 4 exhaust pressure sensor pipe bolts (3, 6, 7).
- Lay the exhaust pressure sensor pipe (5) aside.
- Remove the EGR valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Replacement .
- Remove the 2 clamps (2).
- Remove the 2 hoses (3) from the 2 converter pressure tubes (1).