Installing the rear differential (with regulated rear differential lock (GHAS))
NOTE:
Perform the steps on the right and left side.
- Fold open the assembly protection ring (1).
- Raise the rear differential (1) with the special tool 0 496 009 (33 5 200) .
- Insert the left output shaft (3) in the rear differential (1).
- Turn the rear differential (1) to the right and insert the right output shaft (2) in the rear differential (1).NOTE: Perform the steps on the right and left side.
- Pull at the tabs (1) of the installation protection ring, until one of the predetermined breaking points yields in.
- Pull out and dispose of the installation protection ring.
- Lift the rear differential (1) using special tools 0 496 009 (33 5 200) and 0 490 133 (00 2 030) and position on the rear axle support.
- Make sure that the special tool 0 496 080 (33 5 206)
is not pinched between the rear differential and the dust plate.
- Replace screws (1).
Parts: Screws
- Screw in the screws (1) using hand force and tighten.TIGHTENING TORQUES SPECIFICATION
Rear differential to rear axle carrier, front M12
Replace screw.Joining torque 100 Nm Angle of rotation 90° The following step(s) must be performed if the listed component(s) is/are installed.
- Position the ground strap (2).
- Tighten nut (1).TIGHTENING TORQUES SPECIFICATION
Ground strap on rear axle differential M12 Tightening torque 15 Nm - Replace the screw (1).
Parts: Screw
- Tighten down screw (1).TIGHTENING TORQUES SPECIFICATION
Rear axle differential to rear right rear axle support M10
Replace screw.Joining torque 56 Nm Angle of rotation 90° - Replace the screw (1).
Parts: Screw
- Insert screw (1).
- Replace nut (1).
Parts: Nut
- Tighten nut (1).TIGHTENING TORQUES SPECIFICATION
Rear differential to rear axle carrier, rear M14
Replace screw and nut.Joining torque 165 Nm Angle of rotation 90° - Loosen and remove the special tool 0 496 080 (33 5 206) from the rear differential (1) .
- Lower the special tools 0 490 133 (00 2 030)
and 0 496 009 (33 5 200) and set them aside
.
- Attach the cable on the holder (3).
- Connect connectors (1) and (2) and lock.
- Position the heat shield (2).
- Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Heat shield to servomotor holder M5 tightening torque 4.5 Nm
Follow-up work
- Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ON THE REAR DIFFERENTIAL .
- Refer to CHECK/TOPPING UP OIL LEVEL IN THE REAR DIFFERENTIAL .
- Refer to SECURING THE PROPELLER SHAFT ON THE REAR DIFFERENTIAL .
- Refer to INSTALLING THE HEAT SHIELD AT THE REAR .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING CENTER STIFFENING PLATE .
- Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
- Refer to INSTALLING THE COVER OF THE CAMBER CONTROL ARM ON THE LEFT AND RIGHT .
- Refer to INSTALLING REAR BUMPER PANEL .
- Refer to INSTALLING BOTH EXHAUST COVERS .
- Refer to INSTALLING THE REAR BUMPER TRIM .
- Refer to INSTALLING THE REAR DIFFUSER .
- Refer to INSTALLING THE TAIL LIGHT ON THE LEFT AND RIGHT SIDE PANELS .
- Refer to INSTALLING COVER FOR WATER CHANNEL ON LEFT AND RIGHT .
- Refer to INSTALLING THE LUGGAGE COMPARTMENT WHEEL ARCH TRIM PANEL ON THE LEFT AND RIGHT (PARTIALLY REMOVED) .
- Refer to INSTALLING LOADING EDGE TRIM .
- Refer to INSTALLING LUGGAGE COMPARTMENT FLOOR COVERING .