Installing cylinder head cover

Bolts of the cylinder head cover

Fig 1: Cylinder Head Cover Bolts Tightening Sequence

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1 Bolts of the cylinder head cover

A Cylinder head cover

NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.

Route all cables without abrasions, do not trap and crush.

NOTE: TECHNICAL INFORMATION
Depending on the build level, different cylinder head covers and therefore different profile seals can be fitted.
Identify suitable cylinder head cover in the applicable BMW parts catalogue and perform the corresponding variant of the work steps.

Version with a profile seal:
Replace the profile seal (1) .

Parts: Profile seal

Insert and install the profile seal (1) .

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Version with multiple profile seals:
Replace the profile seals (arrows).

Parts: Profile seals

Insert and install the profile seal (1) .

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NOTE: TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage.

Fig 2: Cylinder Head Cover Screws Tightening Sequence
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Guide in and install the cylinder head cover (A) .

Tighten the screws in order from (1) to (15) .

TIGHTENING TORQUE SPECIFICATION

Cylinder head cover to cylinder head
M6x30	Tightening torque	8 Nm
	Tightening torque	11 Nm

Insert and install the engine ventilation line (2) .
Ensure that locks (1) engage audibly.

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Guide in and install the wiring harness section (3) for sensor system 1.

Tighten down screw (2) .

TIGHTENING TORQUE SPECIFICATION

Wiring harness section for engine to cylinder head cover
M6	Tightening torque	8 Nm

Connect and lock the connector (1) on the intake camshaft sensor.
Make sure the connector (1) engages audibly on the intake camshaft sensor.
Connect and lock connector (1) on the exhaust camshaft sensor.
Make sure the connector (1) engages audibly on the exhaust camshaft sensor.
Secure clamps (2) .

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Guide in and install the wiring harness section (1) for sensor system 2.
Make sure that the locks (arrows) engage audibly.

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Feed in and install the differential pressure sensor (2) at the holder (3) .
Connect connectors (1) and lock.
Make sure the connector (1) engages audibly.

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CAUTION:
Improper routing of the positive battery cable. Risk of short circuits!
- Route the positive battery cable without abrasions and do not trap.
Feed in the bracket (2) of positive battery cable and install.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATION

Holder, positive battery cable to cylinder head cover
6X18	Tightening torque	6 Nm

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Insert and install wiring harness section (1) for sensor system 2 from guides (2) .

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Secure clamps (1) .

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Feed in and install the wiring harness section (2) for the injectors and the ignition coils.
Secure clamps (1) .

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Follow-up work

Refer to INSTALLING BOTH ACTUATORS .
Refer to INSTALLING CENTER BULKHEAD LOWER PART .
Refer to SECURING THE HIGH-VOLTAGE CABLES ON THE EME .
Refer to PREPARING THE INJECTORS FOR INSTALLATION .
Refer to INSTALLING THE RAIL WITH INJECTORS .
Refer to INSTALLING HIGH PRESSURE PUMP .
Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
Refer to INSTALLING FUEL DELIVERY LINE .
Refer to INSTALLING ALL IGNITION COILS .
Refer to INSTALLING THE CYLINDER HEAD COVER ACOUSTIC COVER .
Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
Refer to INSTALLING THE CLEAN AIR PIPE WITH THE RESONATOR .
Refer to INSTALLING CHARGE AIR LINE .
Refer to CONNECTING NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
Refer to INSTALLING ACOUSTIC COVER AT REAR .
Refer to INSTALLING THE CENTER COWL UPPER PART .
Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to INSTALLING ACOUSTIC COVER .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .