31 11 001 Replacing front axle support
Special tools required:
Failure to comply with the following instructions may result in the vehicle slipping off the lifting platform and critically injuring other persons.
When supporting components, make sure that:
- the vehicle can no longer be raised or lowered
- the vehicle does not lift off the locating plates on the vehicle hoist.
Observe SAFETY INFORMATION for raising the vehicle!
In order to avoid damage to vehicle hoist, perform weight compensation on vehicle.
Load spring strut domes with sand bags.
Necessary preliminary tasks:
- Remove FRONT WHEELS .
- Remove FRONT ASSEMBLY UNDERSIDE PROTECTION .
- If necessary, remove PEDESTRIAN PROTECTION .
- Remove RIDE HEIGHT SENSOR FROM FRONT AXLE SUPPORT .
- Remove V-STRUT, FRONT AXLE SUPPORT .
- Remove STEERING GEAR .
- Remove WISHBONE FROM FRONT AXLE SUPPORT .
- Remove TRAILING LINKS FROM FRONT AXLE SUPPORT .
- Remove FRONT ANTI-ROLL BAR .
- Release COOLANT PIPE to front axle support.
- Release DIAGONAL STRUTS on front axle support.
Engage special tool 31 5 251 with a 2nd person helping completely on workshop jack 00 2 030 .
Insert special tools 31 5 253 in telescopic supports of a profile rail pair.
Insert special tools 31 5 256 in telescopic supports of other profile rail pair.
The jacking points on the left side are shown.
Align special tools 31 5 253 and 31 5 256 to front axle support.
Support front axle support by operating workshop jack 00 2 030 .
Release screws (1-3).
Tightening torque 31 10 1AZ .
Installation note:
Check threads for damage; if necessary, repair with HELICOIL THREAD INSERTS .
Make sure screws are installed in correct positions.
- Bolts (1) M12x90
- Screws (2) M12x125
- Screws (3)
Observe tightening sequence.
Tighten screws (1), then screws (2) and (3)!
Take the front axle support off the special tool with a helper and set onto a suitable support.
If necessary, remove heat shields from front axle support.
Remove engine mount. See ENGINE MOUNTING (N20) or ENGINE MOUNTING (N54) .
Installation note:
Use previous front axle support as a template for modifying or replacing small parts.
After installation:
- Carry out wheel alignment procedure. See ALIGNMENT CHECK WITH VEHICLE LOAD UP TO DESIGN POSITION or ALIGNMENT CHECK WITH RIDE HEIGHT MEASUREMENT (WITHOUT VEHICLE LOAD) .