Transmission Cover: Notes
WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2016 Audi S5, 2015 Audi S5, 2014 Audi S5, 2013 Audi A5, and 2012 Audi A5. However, it is still accessible from the selected car via links, so may be relevant.
Special tools and workshop equipment required
- Arbor VW 204 B
- Drift VW 207 C
- Punch VW 408 A
- Punch VW 411
- Punch VW 412
- Sleeve VW 420
- Sleeve VW 423
- Arbor VW 434
- Sleeve VW 472/2
- Thrust Pad VW 512
- Guide Pin 10 - 15
- Sleeve 40 - 21
- Thrust Pad 3005
- Drift 3138
- Extension 3161
- Support Arm Bearing Inst. Tool 3346
- Guide Bearing Inst. Tool 3347
- Shock Absorber Set T10001
- Pulling Hook T20143
- Drift T40085
- Pressure Sleeve T40103
- Sealing Paste AMV 188 001 02
- Sealing Grease G 052 128 A1
- Large Securing Bushing
- For selector shaft
- Removing and installing REMOVING AND INSTALLING THE LARGE LOCKING BUSHING -1- ON THE GEARSHIFT SHAFT
- Installation dimension INSTALLED DIMENSION FOR THE LARGE LOCKING BUSHING -1- INSIDE THE TRANSMISSION COVER
- Securing Bushing
- For the gearshift rail / shift fork
- Removing and installing, refer to is currently not possible.
- Needle Bearing
- Always replace
- For the side shaft bearing
- Remove from the transmission cover using the 3138
- Driving in INSTALLING THE NEEDLE BEARING ALL THE WAY INTO THE TRANSMISSION COVER
- Secure after installing with peen SECURING THE NEEDLE BEARING INSIDE THE TRANSMISSION COVER BY PEENING IT
- Oil Collector Tray
- Install in the openings in the transmission cover and roller sleeves -6-
- Outer Race / Tapered Roller Bearing
- For the gear wheel mounting inside the transmission cover
- Removing PRESSING TAPERED ROLLER BEARING OUTER RACE OUT FROM THE TRANSMISSION COVER
- Installing INSTALLING THE OUTER RACE / TAPERED ROLLER BEARING ALL WAY INTO THE TRANSMISSION COVER
- Roller Sleeve
- For the input shaft mounting
- Removing REMOVING THE INPUT SHAFT ROLLER SLEEVE FROM THE TRANSMISSION COVER
- Installing INSTALLING THE INPUT SHAFT ROLLER SLEEVE -A- ALL THE WAY INTO THE TRANSMISSION COVER
- Transmission Cover
- O-Ring
- Always replace
- Installed only on transmissions with a cover / gearshift shaft together with a transmission neutral position sensor -G701- or cap
- Sealing Cap
- For the gearshift shaft together with a transmission neutral position sensor or a cap
- Not present on all versions
- Allocate according to transmission code.
- Assembly overview ASSEMBLY OVERVIEW - GEARSHIFT SHAFT COVER WITH A HOLE -ARROW- FOR THE TRANSMISSION NEUTRAL POSITION SENSOR -G701- OR CAP
- Selector shaft seal, removing and installing GEARSHIFT SHAFT COVER ASSEMBLY OVERVIEW
- Remove the gearshift shaft ball sleeve REMOVING THE GEARSHIFT SHAFT BALL SLEEVE FROM THE COVER
- Install the gearshift shaft ball sleeve INSTALLING THE GEARSHIFT SHAFT BALL SLEEVE -A- UP TO DIMENSION -X- INTO THE COVER -B-,
- Sealing Cap
- Not present on all versions
- Allocate according to transmission code.
- Replace the O-ring with a cap, use the transmission code to allocate.
- Bolt
- Always replace
- 10 Nm plus an additional 45° turn
- Aluminum bolts (M8; 22 mm long)
- Transmission Neutral Position Sensor -G701-
- Not present on all versions
- Allocate according to transmission code.
- Replace the O-ring on the transmission neutral position sensor, allocate according to the transmission code.
- Sealing Cap
- For the gearshift shaft without a transmission neutral position sensor or a cap
- Not present on all versions
- Allocate according to transmission code.
- Removing and installing, refer to REMOVING AND INSTALLING THE GEARSHIFT SHAFT COVER -A-
- Assembly overview GEARSHIFT SHAFT COVER ASSEMBLY OVERVIEW
- Selector shaft seal, removing and installing GEARSHIFT SHAFT SEAL, REMOVING AND INSTALLING
- Remove the gearshift shaft ball sleeve REMOVING THE GEARSHIFT SHAFT BALL SLEEVE FROM THE COVER
- Install the gearshift shaft ball sleeve INSTALLING THE GEARSHIFT SHAFT BALL SLEEVE -A- EVENLY IN THE COVER -B-
- Bushing
- For the 3rd/4th gear gearshift rail / shift fork
- Removing REMOVING THE BEARING BUSHING FOR THE 3RD AND 4TH GEAR GEARSHIFT RAIL /. FROM THE TRANSMISSION COVER
- Installing INSTALLING THE BEARING BUSHING -A- FOR THE 3RD AND 4TH GEAR GEARSHIFT RAIL / SHIFT FORK ALL THE WAY INTO THE TRANSMISSION COVER
- Small Locking Bushing
- For selector shaft
- Removing and installing is currently not possible.