Heating and ventilation system, component list: Notes
WARNING: This page does not describe the selected car, but rather 27 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Before working on the electrical system:
- Determine the correct coding for the anti-theft radio.
- Disconnect the battery Ground (GND) strap.
The following list pertains to Fig 1.
- Left plenum cover
- Connecting clip
- Right plenum cover
- Removing and installing, refer to Removing and installing right plenum cover
- Air intake adapter
- Dust and pollen filter (if equipped) removing and installing, refer to Removing and installing dust and pollen filter (where applicable)
- Side window air outlet
- Right air outlet
- Replacing: if air guide (under instrument panel) already has seal installed, remove glued on seal from replacement part before installing.
- Center air outlet
- Replacing: if air guide (under instrument panel) already has seal installed, remove glued on seal from replacement part before installing.
- Trim cover
- Nut
- Fresh air blower series resistance with fuse -N24-
Removing and installing:
- Without A/C, refer to Removing and installing fresh air blower series resistance with fuse -N24- (without A/C)
- With A/C, refer to Removing and installing fresh air blower series resistance -N24- (with A/C)
- Fresh air blower -V2-
Removing and installing:
- Without A/C, refer to Removing and installing fresh air blower -V2- (without A/C)
- With A/C, see Removing and installing fresh air blower -V2- (with A/C)
- Trim plate
- Self-tapping screw
- Footwell air outlet
- To remove, first remove center console
- Rear footwell air duct connector, right
- Self-tapping screw
- Self-tapping screw
- Rear footwell air duct, right
- Rear footwell air duct, left
- Rear footwell air duct connector, left
- Clip
- Control cables
Installing and adjusting:
- Without A/C, refer to FRESH AIR/HEATING CONTROL CABLES, INSTALLING AND ADJUSTING (WITHOUT A/C)
- With A/C, refer to CONTROL CABLES, INSTALLING AND ADJUSTING (WITH A/C)
- Fresh air/heating controls
- Removing and installing, refer to Removing and installing fresh air/heating controls
- Assembly, refer to FRESH AIR/HEATING CONTROLS, ASSEMBLY
Installing and adjusting control cables:
- Without A/C, refer to FRESH AIR/HEATING CONTROL CABLES, INSTALLING AND ADJUSTING (WITHOUT A/C)
- With A/C, refer to CONTROL CABLES, INSTALLING AND ADJUSTING (WITH A/C)
- Heater box/evaporator housing
- Assembly, refer to HEATER BOX/EVAPORATOR HOUSING, ASSEMBLY
To remove:
- Remove instrument panel.
- For Golf, GTI or Jetta, see INSTRUMENT PANEL
- For Cabrio, see INSTRUMENT PANEL
- Remove housing support bracket.
- Disconnect heater core hoses and plug heater core outlets (to prevent coolant spills).
- Remove heater box/evaporator housing.
- Heater core
- Replacing: remove instrument panel and heater box/evaporator housing
- Heater box/evaporator housing assembly, refer to HEATER BOX/EVAPORATOR HOUSING, ASSEMBLY
- Left air outlet
- Removing and installing, refer to Removing and installing left air outlet
- Replacing: if air guide (under instrument panel) already has seal installed, remove glued on seal from replacement part before installing.
- Side window air outlet
- Instrument panel
- Do not disassemble further than shown
- Removing and installing.
- For Golf, GTI or Jetta, see INSTRUMENT PANEL
- For Cabrio, see INSTRUMENT PANEL