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Removal [11/2015 - ]: Procedure

  1. INSTALL ENGINE STAND 

    (Refer to REMOVAL [11/2015 - 06/2017] , or refer to REMOVAL [06/2017 - ] )

  2. REMOVE NO. 2 EGR PIPE 

    Refer to PROCEDURE - Step 2

  3. REMOVE EGR VALVE WITH COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 8

  4. REMOVE NO. 1 IGNITION COIL 

    Refer to PROCEDURE - Step 1

  5. SEPARATE ENGINE WIRE 

    Refer to PROCEDURE - Step 3

  6. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  7. REMOVE CRANK POSITION SENSOR 

    Refer to PROCEDURE - Step 1

  8. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  9. REMOVE ENGINE OIL LEVEL DIPSTICK 

    Refer to PROCEDURE - Step 12 , or refer to PROCEDURE - Step 12

  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the bolt and engine oil level dipstick guide.
      GTY334379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
    2. Remove the O-ring from the engine oil level dipstick guide.
  11. REMOVE ENGINE MOUNTING BRACKET RH 
    1. Remove the 4 bolts and engine mounting bracket RH.
      GTY334376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  12. REMOVE SCREW PLUG 
    1. Using a 8 mm hexagon socket wrench, remove the screw plug.
      GTY334385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  13. REMOVE TIMING CHAIN COVER 
    1. Remove the 18 bolts, nut and 2 wire harness clamp brackets.
      GTY334802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
    2. Remove the timing chain cover by prying between the timing chain cover and oil pan, cylinder head or cylinder block with a screwdriver.
      GTY334648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Protective Tape
      NOTE:

      Be careful not to damage the contact surfaces of the timing chain cover, oil pan, cylinder block, and cylinder head.

      HINT: 

      Tape the screwdriver tip before use.

    3. Remove the 2 O-rings from the cylinder block and oil pan.
      GTY330868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  14. REMOVE OIL PUMP SEAL 
    1. Using a screwdriver and wooden block, remove the oil pump seal.
      GTY339928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Protective Tape
      *2 Wooden Block
      NOTE:

      Do not damage the surface of the oil seal press fit hole.

      HINT: 

      Tape the screwdriver tip before use.