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Home >> Toyota >> 2016 >> Highlander LE Plus, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 166 (Engine Mechanical (2GR-FXE) (Service Information) (Hybrid)) >> Engine Unit >> Removal [02/2014 - 11/2016] >> Procedure

Removal [02/2014 - 11/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE V-RIBBED BELT 

    See step  4

  2. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 7

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 4

  4. REMOVE NO. 2 EGR PIPE 

    Refer to PROCEDURE - Step 4

  5. REMOVE EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 5

  6. REMOVE NO. 1 EGR PIPE 

    Refer to PROCEDURE - Step 7

  7. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 8

  8. REMOVE EXHAUST MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 9

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY299601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and No. 2 engine oil level dipstick guide.
    3. Remove the O-ring from the No. 2 engine oil level dipstick guide.
      GTY322058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 14

  11. REMOVE NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 15

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 16

  13. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH 

    Refer to PROCEDURE - Step 17

  14. REMOVE ENGINE MOUNTING BRACKET RH 
    1. Remove the 3 bolts and engine mounting bracket RH.
      GTY308181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and rear engine mounting bracket.
      GTY432572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE EGR DELIVERY CHAMBER 

    Refer to PROCEDURE - Step 8

  17. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  18. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side) 

    Refer to PROCEDURE - Step 10

  19. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 13

  20. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the 5 bolts and V-ribbed belt tensioner assembly.
      GTY299137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 2 TIMING GEAR COVER 
    1. Remove the 2 bolts and No. 2 timing gear cover.
      GTY308087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      GTY441919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
    2. Remove the 4 bolts and water pump pulley.
  23. REMOVE PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 6

  24. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 5

  25. REMOVE KNOCK CONTROL SENSOR 

    Refer to PROCEDURE - Step 2

  26. REMOVE KNOCK CONTROL SENSOR WIRE 
    1. Disengage the 3 clamps and remove the knock control sensor wire from the engine assembly.
      GTY315593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 11

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