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Front Passenger Airbag Assembly: Installation

  1. INSTALL INSTRUMENT PANEL WIRE ASSEMBLY 
    1. Connect the 2 airbag connectors.
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
    2. Install the clamp and instrument panel wire assembly on the front passenger airbag assembly.
    Fig 1: Locating Airbag Connectors
    G05419297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY 
    1. Engage the 5 hooks.
      Fig 2: Identifying Front Passenger Airbag Assembly And Hooks
      G06119824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front passenger airbag assembly with the 5 hooks on the instrument panel.
      Fig 3: Locating Front Passenger Airbag Assembly And Hooks
      G05419295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 screws.
  3. INSTALL NO. 4 HEATER TO REGISTER DUCT  (See INSTALLATION )
  4. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Pole Antenna Type)  (See INSTALLATION )
  5. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Glass Antenna Type)  (See INSTALLATION )
    Fig 4: Locating Front Passenger Airbag Assembly And Screws
    G05419294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY 
    1. Check that the ignition switch is off.
    2. Check that the battery negative (-) terminal is disconnected.
      CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent airbag deployment.
    3. Connect the connector.
  7. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)  (See REMOVAL )
  8. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  9. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) 

    HINT:

    Use the same procedure for the RH side and the LH side (See REMOVAL ).

    Fig 5: Locating Instrument Panel Wire Assembly And Connector
    G05419293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL FRONT PILLAR GARNISH RH  (See INSTALLATION )
  12. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH  (See INSTALLATION )
  13. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  14. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  15. INSTALL ENGINE SWITCH (w/ Smart Key System)  (See INSTALLATION )
  16. INSTALL FRONT NO. 2 CONSOLE BOX INSERT  (See INSTALLATION )
  17. INSTALL FRONT NO. 1 CONSOLE BOX INSERT  (See INSTALLATION )
  18. INSTALL CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System)  (See INSTALLATION )
  19. INSTALL CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System)  (See INSTALLATION )
  20. INSTALL LOWER REAR CONSOLE BOX  (See INSTALLATION )
  21. INSTALL NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System)  (See INSTALLATION )
  22. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY  (See INSTALLATION )
  23. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  24. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  25. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side and the LH side (See INSTALLATION ).

  26. INSTALL FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedure for the RH side and the LH side (See INSTALLATION ).

  27. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System)  (See INSTALLATION )
  28. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System)  (See INSTALLATION )
  29. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH  (See INSTALLATION )
  30. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  31. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System)  (See INSTALLATION )
  32. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System)  (See INSTALLATION )
  33. INSTALL HEATER CONTROL AND ACCESSORY ASSEMBLY (for Manual Air Conditioning System)  (See AIR CONDITIONING PANEL (FOR MANUAL AIR CONDITIONING SYSTEM) )
  34. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System)  (See REMOVAL )
  35. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Key System)  (See INSTALLATION )
  36. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Key System)  (See INSTALLATION )
  37. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  38. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  39. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY  (See INSTALLATION )
  40. POSITION FRONT WHEELS STRAIGHT AHEAD 
  41. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  42. INSTALL STEERING COLUMN COVER  (See INSTALLATION )
  43. ADJUST SPIRAL CABLE  (See DRIVER SIDE KNEE AIRBAG ASSEMBLY )
  44. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  45. INSPECT STEERING WHEEL CENTER POINT 
  46. INSTALL STEERING PAD  (See INSTALLATION )
  47. INSTALL LOWER NO. 2 STEERING WHEEL COVER  (See DISPOSAL )
  48. INSTALL LOWER NO. 3 STEERING WHEEL COVER  (See DISPOSAL )
  49. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  50. INSPECT STEERING PAD  (See DISPOSAL )
  51. INSPECT SRS WARNING LIGHT 
    1. Inspect the SRS warning light (See DIAGNOSIS SYSTEM ).