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Home >> Toyota >> 2008 >> Highlander Base, FWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension (Except Hybrid) >> REAR SUSPENSION MEMBER (for 4WD) >> Installation

REAR SUSPENSION MEMBER (for 4WD): Installation

  1. INSTALL STUD BOLT (for LH Side) 
    1. Using SST and a socket wrench (21 mm), install the stud bolt.

      SST 09817-33190 

      Torque: 180 N*m (1840 kgf*cm, 133 ft.*lbf) 

      Fig 1: Using SST & Socket Wrench To Install Stud Bolt (LH Side)
      G05417448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL STUD BOLT (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  3. TEMPORARILY INSTALL REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY LH 
    1. Temporarily install the rear No. 2 body mounting bracket sub-assembly LH with the 2 bolts (A) and bolt (B).
      NOTE: Two types of bolts are used. Install each bolt to the correct position.
      Fig 2: Identifying Rear No. 2 Body Mounting Bracket Sub-Assembly LH Bolts
      G05417449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. TEMPORARILY INSTALL REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY RH 
    1. Temporarily install the rear No. 2 body mounting bracket sub-assembly RH with the 2 bolts (A) and bolt (B).
      NOTE: Two types of bolts are used. Install each bolt to the correct position.
      Fig 3: Identifying Rear No. 2 Body Mounting Bracket Sub-Assembly RH Bolts
      G05417450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HOLE PLUG 
    1. Install the 2 hole plugs.
      Fig 4: Identifying Hole Plugs
      G05417451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for LH Side) 
    1. Temporarily install a new rear suspension member body mounting front cushion while confirming the installation direction.
      Fig 5: Identifying Rear Suspension Member Body Mounting Front Cushion (For LH Side)
      G05417452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install the rear suspension member body mounting front cushion until there is no clearance between the suspension member sub-assembly and the rear suspension member body mounting front cushion.

      SST 09830-10010 (09830-01010, 09830-01020, 09830-01030, 09830-01060) 

      NOTE:
      • Tighten SST slowly and evenly.
      • Apply a small amount of grease to the threads of SST (center bolt) before use.
      • Install the side marked "F" of SST to the body mounting cushion.
      Fig 6: Using SST To Install Rear Suspension Member Body Mounting Front Cushion
      G05417453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  8. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for LH Side) 
    1. Temporarily install a new rear suspension member body mounting rear cushion while confirming the installation direction
      Fig 7: Identifying New Rear Suspension Member Body Mounting Rear Cushion (LH Side)
      G05417454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install the rear suspension member rear body mounting cushion until there is no clearance between the suspension member sub-assembly and the rear suspension member body mounting rear cushion.

      SST 09830-36010, 09515-21010 

      NOTE:
      • Tighten SST slowly and evenly.
      • Apply a small amount of grease to the threads of SST (center bolt) before use.
      Fig 8: Using SST To Install Rear Suspension Member Rear Body Mounting Cushion
      G05417455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  10. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION  (See INSTALLATION )
  11. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION  (See INSTALLATION )
  12. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY  (See INSTALLATION )
  13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION  )
  14. TEMPORARILY INSTALL REAR SUSPENSION MEMBER 
    1. Support the rear suspension member with a jack using a wooden block.

      HINT:

      • Use a properly sized wooden block to keep the jack and suspension member level.
      • Support the rear suspension member until retightening of the suspension member is complete.
      Fig 9: Supporting Rear Suspension Member With Jack Using Wooden Block
      G05417456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Raise the rear suspension member with a jack.
    3. Temporarily install the rear suspension member, the 2 rear upper suspension member stoppers and rear lower suspension member stopper retainers with the 4 nuts and the 2 bolts.
      Fig 10: Identifying Rear Suspension Member Bolts
      G05417457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Fully tighten the 2 nuts.

      Torque: 115 N*m (1170 kgf*cm, 85 ft.*lbf) 

  15. FULLY TIGHTEN REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY LH 
    1. Lightly shake the rear suspension member to settle the body mounting cushion in the rear No. 2 body mounting bracket sub-assembly.
      Fig 11: Identifying Rear No. 2 Body Mounting Bracket Sub-Assembly LH Bolts
      G05417458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the 3 bolts.

      Torque: 90 N*m (920 kgf*cm, 66 ft.*lbf) 

      Fig 12: Identifying Rear Suspension Member Bolts
      G05417459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. FULLY TIGHTEN REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY RH 
    1. Lightly shake the rear suspension member to settle the body mounting cushion in the rear No. 2 body mounting bracket sub-assembly.
    2. Fully tighten the 3 bolts.

      Torque: 90 N*m (920 kgf*cm, 66 ft.*lbf) 

      Fig 13: Identifying Bolts
      G05417460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. FULLY TIGHTEN REAR SUSPENSION MEMBER 
    1. Using SST and a socket wrench (19 mm), fully tighten the nut (LH side).

      Torque: without SST 

      181 N*m (1850 kgf*cm, 133 ft.*lbf) 

      with SST 

      134 N*m (1366 kgf*cm, 98 ft.*lbf) 

      SST 09961-00950 

      NOTE:
      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
      Fig 14: Using SST & Socket Wrench To Tighten Nut
      G05417461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a socket wrench (19 mm), fully tighten the nut (RH side).

      Torque: without SST 

      181 N*m (1850 kgf*cm, 133 ft.*lbf) 

      with SST 

      134 N*m (1366 kgf*cm, 98 ft.*lbf) 

      SST 09961-00950 

      NOTE:
      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
      Fig 15: Identifying Fulcrum Length
      G05417462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL REAR DRIVE SHAFT SNAP RING LH  (See REASSEMBLY )
  19. INSTALL REAR DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  20. INSTALL REAR DRIVE SHAFT SNAP RING RH 

    HINT:

    Perform the same procedure as the LH side.

  21. INSTALL REAR DRIVE SHAFT ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  22. INSTALL REAR DIFFERENTIAL DRAIN PLUG  (See INSTALLATION )
  23. ADD DIFFERENTIAL OIL  (See INSTALLATION )
  24. INSPECT DIFFERENTIAL OIL  (See DIFFERENTIAL OIL )
  25. INSTALL REAR DIFFERENTIAL FILLER PLUG  (See INSTALLATION )
  26. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 
    1. Temporarily install the rear No. 1 suspension arm assembly RH to the rear suspension member sub-assembly with the bolt and the nut.
      NOTE:
      • Ensure that the identification mark faces the rear side of the vehicle.
      • Since a stopper nut is used, temporarily tighten the bolt.
        • Fig 16: Identifying Rear No. 1 Suspension Arm Mark
        G05417463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH 
    1. Temporarily install the rear No. 2 suspension arm assembly LH to the rear suspension member sub-assembly with the rear suspension toe adjust cam sub-assembly, the No. 2 camber adjust cam and the nut.
      NOTE: Ensure that the identification mark faces the rear side of the vehicle.

      HINT:

      When temporarily tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

      Fig 17: Identifying No. 2 Camber Adjust Cam
      G05417464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  29. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH  (See INSTALLATION )
  30. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  31. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY LH  (See INSTALLATION  )
  32. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  33. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH  (See INSTALLATION )
  34. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  35. INSTALL REAR DISC (for LH Side)  (See REASSEMBLY )
  36. INSTALL REAR DISC (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  37. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH  (See REPLACEMENT )
  38. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  39. TEMPORARILY INSTALL REAR AXLE SHAFT NUT LH  (See INSTALLATION )
  40. TEMPORARILY INSTALL REAR AXLE SHAFT NUT RH 

    HINT:

    Perform the same procedure as the LH side.

  41. INSTALL REAR SPEED SENSOR LH  (See INSTALLATION )
  42. INSTALL REAR SPEED SENSOR RH 

    HINT:

    Perform the same procedure as the LH side.

  43. STABILIZE SUSPENSION  (See INSTALLATION  )
  44. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION )
  45. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH  (See INSTALLATION  )
  46. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION  )
  47. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  48. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY LH  (See INSTALLATION  )
  49. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  50. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY  (See INSTALLATION  )
  51. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    HINT:

    Perform the same procedure as the No. 3 parking brake cable assembly.

  52. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH  (See REPLACEMENT )
  53. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  54. REMOVE REAR DISC (for LH Side)  (See DISASSEMBLY )
  55. REMOVE REAR DISC (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  56. INSPECT REAR AXLE HUB BEARING LOOSENESS (for LH Side)  (See ON-VEHICLE INSPECTION )
  57. INSPECT REAR AXLE HUB BEARING LOOSENESS (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  58. INSPECT REAR AXLE HUB RUNOUT (for LH Side)  (See ON-VEHICLE INSPECTION )
  59. INSPECT REAR AXLE HUB RUNOUT (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  60. INSTALL REAR DISC (for LH Side)  (See REASSEMBLY )
  61. INSTALL REAR DISC (for RH Side) 

    HINT:

    Perform the same procedure as the LH side.

  62. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH  (See REPLACEMENT )
  63. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  64. INSTALL REAR AXLE SHAFT NUT LH  (See INSTALLATION )
  65. INSTALL REAR AXLE SHAFT NUT RH 

    HINT:

    Perform the same procedure as the LH side.

  66. INSTALL CENTER EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  67. INSTALL TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  68. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  69. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  70. INSPECT AND ADJUST TRANSFER OIL  (See ON-VEHICLE INSPECTION )
  71. INSPECT FOR EXHAUST GAS LEAK  (See INSTALLATION )
  72. INSTALL REAR WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  73. INSPECT REAR WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT 

  74. CHECK FOR SPEED SENSOR SIGNAL 

    HINT:

    See TEST MODE PROCEDURE

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