LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Highlander Base, FWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension (Except Hybrid) >> REAR LOWER ARM (for 4WD) >> Installation

REAR LOWER ARM (for 4WD): Installation

  1. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH (for LH Side) 
    1. Temporarily install the rear No. 1 suspension arm assembly LH to the rear suspension member sub-assembly with the bolt and the nut.
      NOTE:
      • Ensure that the identification mark faces the rear side of the vehicle.
      • Since a stopper nut is used, temporarily tighten the bolt.
      Fig 1: Identifying Match Mark On Rear No. 1 Suspension Arm Assembly LH
      G05417497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Set the rear No. 1 suspension arm LH in the position shown below.

      Length A: 20 mm (0.787 in.) 

      Fig 2: Identifying Rear No. 1 Suspension Arm LH
      G05417498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fully tighten the bolt.

      Torque: 80 N*m (815 kgf*cm, 59 ft.*lbf) 

      NOTE: Since a stopper nut is used, temporarily tighten the bolt.
  2. INSTALL REAR SUSPENSION MEMBER (for LH Side) 
    1. Support the rear suspension member with a jack using a wooden block.

      HINT:

      • Use a properly sized wooden block to keep the jack and suspension member level.
      • Support the suspension member until retightening of the suspension member is complete.
      Fig 3: Supporting Rear Suspension Member With Jack Using Wooden Block
      G05417456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Raise the rear suspension member with a jack.
    3. Temporarily install the rear suspension member, 2 rear upper suspension member stoppers, and 2 rear lower suspension member stopper retainers with the 4 nuts and 2 bolts.
      Fig 4: Identifying Rear Suspension Member Bolts
      G05417457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Fully tighten the 2 nuts.

      Torque: 115 N*m (1170 kgf*cm, 85 ft.*lbf) 

      Fig 5: Identifying Rear No. 2 Body Mounting Bracket Sub-Assembly LH Bolts
      G05417458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST and a socket wrench (19 mm), fully tighten the nut (LH side).

      Torque: without SST 

      181 N*m (1850 kgf*cm, 133 ft*lbf) with SST 

      134 N*m (1366 kgf*cm, 98 ft.*lbf) 

      SST 09961-00950 

      NOTE:
      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
      Fig 6: Tightening Rear Suspension Member Nut (LH Side)
      G05417461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using SST and a socket wrench (19 mm), fully tighten the nut (RH side).

      Torque: without SST 

      181 N*m (1850 kgf*cm, 133 ft.*lbf) with SST 

      134 N*m (1366 kgf*cm, 98 ft.*lbf) 

      SST 09961-00950 

      NOTE:
      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
      Fig 7: Tightening Rear Suspension Member Nut (RH Side)
      G05417462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR DRIVE SHAFT SNAP RING LH (for LH Side)  (See REASSEMBLY )
  4. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (for LH Side)  (See INSTALLATION )
  5. INSTALL REAR DRIVE SHAFT SNAP RING RH (for LH Side)  (See INSTALLATION  )
  6. INSTALL REAR DRIVE SHAFT ASSEMBLY RH (for LH Side)  (See INSTALLATION  )
  7. INSTALL REAR DIFFERENTIAL DRAIN PLUG (for LH Side)  (See INSTALLATION )
  8. ADD DIFFERENTIAL OIL (for LH Side)  (See INSTALLATION )
  9. INSPECT DIFFERENTIAL OIL (for LH Side)  (See DIFFERENTIAL OIL )
  10. INSTALL REAR DIFFERENTIAL FILLER PLUG (for LH Side)  (See INSTALLATION )
  11. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH (for LH Side) 
    1. Temporarily install the rear axle carrier sub-assembly LH with the bolt and the nut.
      NOTE:
      • Be careful not to damage the outboard joint boot.
      • Be careful not to damage the speed sensor rotor.
      • Prevent foreign matter from adhering to the speed sensor rotor.
      Fig 8: Identifying Rear Axle Carrier Sub-Assembly LH Bolt & Nut
      G05417492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.

      Torque: 290 N*m (2956 kgf*cm, 213 ft.*lbf) 

      NOTE:
      • Be careful not to damage the outboard joint boot.
      • Be careful not to damage the speed sensor rotor.
      • Prevent foreign matter from adhering to the speed sensor rotor.
      • Do not rotate the rear drive shaft assembly without the rear axle hub and bearing assembly installed.

      HINT:

      Insert the bolts from the rear side.

      Fig 9: Identifying Rear Axle Carrier Sub-Assembly LH Bolts & Nuts
      G05417491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH (for LH Side) 
    1. Temporarily install the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.
      NOTE:
      • Be careful not to damage the outboard joint boot.
      • Be careful not to damage the speed sensor rotor
      • Prevent foreign matter from adhering to the speed sensor rotor.
      Fig 10: Identifying Rear Axle Carrier Sub-Assembly RH Bolts & Nuts (1 Of 2)
      G05417495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.

      Torque: 290 N*m (2956 kgf*cm, 213 ft.*lbf) 

      NOTE:
      • Be careful not to damage the outboard joint boot.
      • Be careful not to damage the speed sensor rotor.
      • Prevent foreign matter from adhering to the speed sensor rotor.
      • Do not rotate the rear drive shaft assembly without the rear axle hub and bearing assembly installed.

      HINT:

      Insert the bolts from the rear side.

      Fig 11: Identifying Rear Axle Carrier Sub-Assembly RH Bolts & Nuts (2 Of 2)
      G05417494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for RH Side) 
    1. Temporarily install the rear No. 1 suspension arm assembly RH to the rear suspension member sub-assembly with the bolt and the nut.
      NOTE:
      • Ensure that the identification mark faces the rear side of the vehicle.
        Fig 12: Identifying Identification Mark On Rear No. 1 Suspension Arm Assembly RH
        G05417508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Since a stopper nut is used, temporarily tighten the bolt.
    2. Temporarily install the rear No. 1 suspension arm assembly RH to the rear axle carrier sub-assembly RH with the bolt and the nut.
      NOTE: Since a stopper nut is used, temporarily tighten the bolt.
  14. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY LH (for LH Side)  (See INSTALLATION  )
  15. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY RH  (See INSTALLATION  )
  16. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for LH Side) 
    1. Temporarily install the rear No. 2 suspension arm assembly LH to the rear suspension member sub-assembly with the rear suspension toe adjust cam sub-assembly, the No. 2 camber adjust cam and the nut.
      NOTE: Ensure that the identification mark faces the rear side of the vehicle.

      HINT:

      When temporarily tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

      Fig 13: Identifying Rear Suspension Toe Adjust Cam Sub-Assembly
      G05417509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the rear No. 2 suspension arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and the nut.
      NOTE: Since a stopper nut is used, temporarily tighten the bolt.
  17. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for RH Side) 

    HINT:

    Perform the same procedure as the rear No. 2 suspension arm assembly LH.

  18. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH (for LH Side)  (See INSTALLATION )
  19. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH (for LH Side)  (See INSTALLATION  )
  20. INSTALL REAR DISC (for LH Side) 
    1. Install the rear disc to the rear axle hub and bearing assembly LH (See REASSEMBLY ).
    2. Install the rear disc to the rear axle hub and bearing assembly RH.

      HINT:

      Perform the same procedure as the LH side (See REASSEMBLY ).

  21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)  (See REPLACEMENT )
  22. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)  (See INSTALLATION  )
  23. TEMPORARILY INSTALL REAR AXLE SHAFT NUT LH (for LH Side)  (See INSTALLATION )
  24. TEMPORARILY INSTALL REAR AXLE SHAFT NUT RH (for LH Side)  (See INSTALLATION  )
  25. INSTALL REAR SPEED SENSOR LH (for LH Side)  (See INSTALLATION )
  26. INSTALL REAR SPEED SENSOR RH (for LH Side)  (See INSTALLATION  )
  27. STABILIZE SUSPENSION 
    1. Jack up the rear axle carrier sub-assembly, placing a wooden block underneath to avoid damage. Apply load to the suspension so that the rear drive shaft assembly is positioned horizontally.
      CAUTION: Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.
      NOTE: Do not bend the brake dust cover.

      HINT:

      • If the rear drive shaft assembly cannot be positioned horizontally as shown below even when the rear axle carrier sub-assembly is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.
      • Use the same procedures for the RH side and LH side.
        • Fig 14: Identifying Wooden Block
        G05417510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH (for LH Side)  (See INSTALLATION )
  29. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for LH Side) 
    1. Fully tighten the rear No. 1 suspension arm assembly RH.

      HINT:

      Perform the same procedure as the rear No. 1 suspension arm assembly LH (See INSTALLATION ).

  30. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for RH Side) 
    1. Fully tighten the 2 bolts.

      Torque: Bolt (A) 

      80 N*m (815 kgf*cm, 59 ft.*lbf) 

      Bolt (B) 

      112 N*m (1141 kgf*cm, 82 ft.*lbf) 

      NOTE:
      • Since a stopper nut is used, temporarily tighten the bolt.
      • The final torque must be applied under standard vehicle height conditions.
      Fig 15: Identifying Rear No. 1 Suspension Arm Assembly RH Bolts
      G05417511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for LH Side) 
    1. Align the matchmarks on the adjust cams and rear suspension member sub-assembly.
      Fig 16: Identifying Matchmarks On Adjust Cams & Rear Suspension Member Sub-Assembly
      G05417512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the nut.

      Torque: 100 N*m (1019 kgf*cm, 74 ft.*lbf) 

      NOTE: The final torque must be applied under standard vehicle height conditions.

      HINT:

      When fully tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

    3. Fully tighten the bolt.

      Torque: 112 N*m (1141 kgf*cm, 82 ft.*lbf) 

      NOTE:
      • Since a stopper nut is used, fully tighten the bolt.
      • The final torque must be applied under standard vehicle height conditions.
  32. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for RH Side) 

    HINT:

    Perform the same procedure as the rear No. 2 suspension arm assembly LH.

  33. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for LH Side) 
    1. Fully tighten the rear No. 2 suspension arm assembly RH.

      HINT:

      Perform the same procedure as the rear No. 2 suspension arm assembly LH (See INSTALLATION ).

  34. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY LH (for LH Side)  (See INSTALLATION  )
  35. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY RH  (See INSTALLATION  )
  36. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY (for LH Side)  (See INSTALLATION  )
  37. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY  (See INSTALLATION  )
  38. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)  (See REPLACEMENT )
  39. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)  (See INSTALLATION  )
  40. REMOVE REAR DISC (for LH Side) 
    1. Remove the rear disc from the rear axle hub and bearing assembly LH (See DISASSEMBLY ).
    2. Remove the rear disc from the rear axle hub and bearing assembly RH.

      HINT:

      Perform the same procedure as the LH side (See DISASSEMBLY ).

  41. INSPECT REAR AXLE HUB BEARING LOOSENESS (for LH Side) 
    1. Inspect the rear axle hub bearing looseness (See ON-VEHICLE INSPECTION ).

      HINT:

      Use the same procedure for the RH side and LH side.

  42. INSPECT REAR AXLE HUB RUNOUT (for LH Side) 
    1. Inspect the rear axle hub bearing runout (See ON-VEHICLE INSPECTION ).

      HINT:

      Use the same procedure for the RH side and LH side.

  43. INSTALL REAR DISC (for LH Side) 
    1. Install the rear disc to the rear axle hub and bearing assembly LH (See REASSEMBLY ).
    2. Install the rear disc to the rear axle hub and bearing assembly RH.

      HINT:

      Perform the same procedure as the LH side (See REASSEMBLY ).

  44. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)  (See REPLACEMENT )
  45. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)  (See INSTALLATION  )
  46. INSTALL REAR AXLE SHAFT NUT LH (for LH Side)  (See INSTALLATION )
  47. INSTALL REAR AXLE SHAFT NUT RH (for LH Side)  (See INSTALLATION  )
  48. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for LH Side)  (See INSTALLATION )
  49. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for LH Side)  (See INSTALLATION )
  50. INSPECT AND ADJUST TRANSFER OIL (for LH Side)  (See ON-VEHICLE INSPECTION )
  51. INSTALL CENTER EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  52. INSTALL TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  53. INSPECT FOR EXHAUST GAS LEAK  (See INSTALLATION )
  54. INSTALL REAR WHEELS (for LH Side) 

    Torque: 103 N*m (1050 kgf*cm, 76 ft*lbf) 

  55. INSTALL REAR WHEEL (for RH Side) 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  56. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT 

  57. CHECK FOR REAR SPEED SENSOR SIGNAL (for LH Side) 

    HINT:

    See TEST MODE PROCEDURE

scientia non olet · About LEMON Manuals