Engine Cooling System (2GR-FE) (Except Hybrid): Radiator: Installation

INSTALL LOWER RADIATOR SUPPORT
1. Install the 2 lower radiator supports.
  
  Fig 1: Identifying Lower Radiator Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT CUSHION
1. Install the 2 radiator support cushions.
  
  Fig 2: Identifying Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN ASSEMBLY WITH MOTOR
1. Put in the fan assembly with motor to the radiator assembly.
2. Install the fan assembly with motor with the 3 bolts.
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
  
  Fig 3: Identifying Fan Assembly With Motor With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the radiator reserve tank hose or pipe to the radiator assembly.
  
  Fig 4: Identifying Radiator Reserve Tank Hose Or Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR
1. Install the radiator assembly and fan assembly with motor.
Fig 5: Identifying Radiator Assembly & Fan Assembly With Motor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser assembly with the 4 bolts.
  Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
  
  Fig 6: Identifying Cooler Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Install the upper radiator support sub-assembly with the 6 bolts and attach the hood lock control cable clamp to the radiator support.
  Torque: Bolt A
  
  9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 7: Identifying Upper Radiator Support Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the low pitched horn and high pitched horn connectors.
  
  Fig 8: Identifying Low Pitched Horn & High Pitched Horn Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL RADIATOR GRILLE (See INSTALLATION )
CONNECT COOLING FAN ECU CONNECTOR
1. Connect the cooling fan ECU connector and attach the wire harness clamps to the fan shroud RH side.
  
  Fig 9: Identifying Cooling Fan ECU Connector With Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Attach the wire harness clamps to the fan shroud LH side.
  
  Fig 10: Identifying Fan Shroud With Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OIL COOLER HOSE
1. Connect the oil cooler hoses to the radiator.
  
  Fig 11: Identifying Oil Cooler Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose to the radiator.
  
  Fig 12: Identifying No. 2 Radiator Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 RADIATOR HOSE
1. Connect the No. 1 radiator hose to the radiator.
  
  Fig 13: Identifying No. 1 Radiator Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
INSTALL NO. 2 AIR CLEANER INLET (See INSTALLATION )
INSTALL BATTERY (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
ADD ENGINE COOLANT (See REPLACEMENT
INSPECT FOR COOLANT LEAK (See ON-VEHICLE INSPECTION )
INSPECT AUTOMATIC TRANSAXLE FLUID
HINT:

See ON-VEHICLE INSPECTION .
INSPECT FOR OIL LEAK
INSTALL NO. 1 ENGINE UNDER COVER (See INSTALLATION )
INSTALL ENGINE UNDER COVER ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )