Brake Pedal Support: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL BRAKE PEDAL PAD
1. Install the brake pedal pad onto the brake pedal.
INSTALL BRAKE PEDAL BUSH
1. Apply lithium soap base glycol grease to the 2 bushes.
2. Install the 2 bushes onto the brake pedal.
INSTALL BRAKE PEDAL
1. Install the brake pedal onto the pedal support with the brake pedal shaft and nut.
  Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf)
INSTALL BRAKE PEDAL SUPPORT
1. Install the pedal support with the bolt and 4 nuts.
  Torque: Bolt
  
  24 N*m (241 kgf*cm, 17 ft.*lbf)
  
  Nut
  
  9.0 N*m (92 kgf*cm, 80 in.*lbf)
INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
  
  Fig 1: Locating Brake Pedal Support Nuts & Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the push rod clevis with the push rod pin and clip.
3. Install the brake pedal return spring.
  
  Fig 2: Locating Brake Pedal Return Spring, Clip & Push Rod Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
1. Install a new stop light switch mounting adjuster onto the pedal support.
  
  Fig 3: Locating Stop Light Switch Mounting Adjuster
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STOP LIGHT SWITCH
1. Insert the stop light switch into the adjuster until it just touches the brake pedal.
  NOTE: Do not depress the brake pedal.
  
  Fig 4: Identifying Stop Light Switch, Adjuster & Brake Pedal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Make a quarter turn clockwise to install the stop light switch.
  NOTE: Do not depress the brake pedal.
  
  HINT:
  
  The turning torque for installing the stop light switch:
  
  Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less
3. Check the stop light switch clearance.
  Stop light switch clearance:
  
  0.5 to 2.6 mm (0.020 to 0.102 in.)
4. Connect the wire harness clamp onto the pedal support.
5. Connect the connector to the stop light switch.
  
  Fig 5: Identifying Stop Light Switch Clearance
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT AND ADJUST BRAKE PEDAL (See ADJUSTMENT )
INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY (See INSTALLATION )
INSTALL COLUMN HOLE COVER SILENCER SHEET (See INSTALLATION )
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
Hatchback: See INSTALLATION )

Sedan: See INSTALLATION
INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL NO. 1 SWITCH HOLE BASE (for Hatchback) (See INSTALLATION )
INSTALL FRONT PILLAR GARNISH RH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL FRONT PILLAR GARNISH LH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL COMBINATION METER ASSEMBLY
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL INSTRUMENT CLUSTER FINISH PANEL
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL INSTRUMENT PANEL FINISH PANEL END RH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL INSTRUMENT PANEL FINISH PANEL END LH
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL (for Sedan) (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT SRS WARNING LIGHT (See DIAGNOSIS SYSTEM )