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UPPER INSTRUMENT PANEL (for Hatchback): Installation

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  1. INSTALL NO. 3 INSTRUMENT PANEL CUSHION 
    1. Install the 2 instrument panel cushions onto the instrument panel upper.
      Fig 1: Identifying No. 3 Instrument Panel Cushion
      G04834041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 2 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion onto the instrument panel upper.
      Fig 2: Identifying No. 2 Instrument Panel Cushion
      G04834040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion onto the instrument panel upper.
      Fig 3: Identifying No. 1 Instrument Panel Cushion
      G04834044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion onto the instrument panel upper.
    Fig 4: Identifying Instrument Panel Cushion
    G04834045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the 3 claws and install the register.

      HINT:

      Use the same procedure as for the opposite side.

      Fig 5: Identifying No. 1 Instrument Panel Register Assembly
      G04834037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 HEATER TO REGISTER DUCT 
    1. Install the register duct with the 2 < A > screws.
      Fig 6: Identifying No. 1 Heater To Register Duct Screws
      G04834036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 2 HEATER TO REGISTER DUCT 
    1. Install the register duct with the 2 < A > screws.
      Fig 7: Locating Register Duct Screws
      G04834035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 1 INSTRUMENT PANEL CUP HOLDER 
    1. Engage the hinge portion of the cup holder and install the cup holder.
      Fig 8: Locating No. 1 Instrument Panel Cup Holder Hinge
      G04834049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the stopper of the cup holder.
  10. INSTALL NO. 2 INSTRUMENT PANEL CUP HOLDER 

    HINT:

    Use the same procedure as for the RH side.

    Fig 9: Locating No. 1 Instrument Panel Cup Holder Stopper
    G04834050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING 
    1. Install the cup holder spring with screw < A >.
      Fig 10: Locating Cup Holder Spring Screw
      G04834032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 2 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 
    1. Engage the 2 claws and 2 clips.
    2. Install the box door with the 2 < A > screws.
      Fig 11: Locating No. 2 Box Door Screws
      G04834052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 
    1. Engage the 2 claws and 2 clips.
    2. Install the box door with the 2 < A > screws.
      Fig 12: Locating No. 1 Box Door Screws
      G04834053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Using a nipper, cut off both ends of the runner portion shown (When installing a new one).
    2. Engage the 5 claws at the upper side of the instrument panel.
      Fig 13: Identifying Ends Of Runner Portion
      G04834054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the claw and the 3 clips at the lower side of the instrument panel.
      Fig 14: Locating Rear Instrument Panel Claw & Clips
      G04834029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the instrument panel upper with the 2 < C > bolts and 4 < B >screws.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt 

    5. Connect the connectors.
      Fig 15: Locating Instrument Panel Upper Bolts & Screws
      G04834056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the passenger airbag connector and clamp.
      Fig 16: Locating Passenger Airbag Connector
      G04834057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Engage the claw of the hinge portion in the horizontal direction to install the glove compartment door assembly.
      NOTE: Engage the claw in the horizontal direction, otherwise, installation failure caused by excessive play around the hinge portion will result.
      Fig 17: Locating Glove Compartment Door Assembly Claw
      G04834058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slightly deform the upper portion of the glove compartment door assembly to engage the stopper.
      Fig 18: Locating Glove Compartment Door Assembly Stoppers
      G04834025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL NO. 1 SWITCH HOLE BASE 
    1. Disengage the 2 clips and 2 claws and install the switch hole base.
  17. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  18. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See  INSTALLATION  ) 
  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See  INSTALLATION  ) 
    Fig 19: Locating Switch Hole Base Clips & Claws
    G04834024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  22. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See INSTALLATION  ) 
  23. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See  INSTALLATION  ) 
  24. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  26. CHECK SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM  )