LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 190 (Instrument Panel) >> LOWER INSTRUMENT PANEL (for Hatchback) >> Installation

LOWER INSTRUMENT PANEL (for Hatchback): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL INSTRUMENT CLUSTER FINISH PANEL SEAL 
    1. Engage the 5 claws and install the panel seal.
      Fig 1: Locating Panel Seal Claws
      G04834153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 2 INSTRUMENT PANEL BOX 
    1. Install the instrument panel box with the 2 < A > screws.
      Fig 2: Identifying No. 2 Instrument Panel Box
      G04834152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 INSTRUMENT PANEL BOX 
    1. Install the instrument panel box with the 2 < A > screws.
      Fig 3: Installing No. 1 Instrument Panel Box
      G04834151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL INSTRUMENT PANEL BOX SPRING 
    1. Install the instrument panel box spring with screw
      Fig 4: Locating Instrument Panel Box Spring
      G04834150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT PANEL SEAL 
    1. Install the front panel seal.
      Fig 5: Identifying Front Panel Seal
      G04834149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL LIGHT CONTROL RHEOSTAT 
    1. Engage the 2 claws and install the light control rheostat.
      Fig 6: Identifying Light Control Rheostat
      G04834148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL OUTER MIRROR SWITCH ASSEMBLY 
    1. Engage the 2 claws and install the outer mirror switch.
  8. INSTALL POWER OUTLET SOCKET COVER (See  INSTALLATION  ) 
  9. INSTALL POWER OUTLET SOCKET ASSEMBLY (See  INSTALLATION  ) 
    Fig 7: Identifying Outer Mirror Switch Claws
    G04834147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Using a nipper, cut off both ends of the runner portion shown in Fig 8 (When installing a new one).
    2. Apply butyl tape to install a new instrument panel pad lower onto the instrument panel lower (When installing a new one).

      Adhesive: 

      Part No. 08850-00065, Butyl Tape Set or the equivalent 

      Fig 8: Identifying Cut Off Both Ends Of Runner Portion
      G04834161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the lower instrument panel with the 5 < D > bolts, 2 < E > bolts, screw < G > and screw < H >.
      NOTE: Do not excessively tighten the < D > bolts, otherwise, it may damage the area not being tightened.
    4. Connect the clamps and connectors.
      Fig 9: Identifying Lower Instrument Panel Bolts & Screw
      G04834146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws to connect the DLC3 connector.
      Fig 10: Locating DLC3 Connector Claws
      G04834086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 
    1. Engage the 3 claws to connect the control lever.
      Fig 11: Identifying Hood Lock Control Lever Claws
      G04834144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. CONNECT ANTENNA CORD SUB-ASSEMBLY 
    1. Connect the 2 antenna cord clamps.
      Fig 12: Locating Antenna Cord Clamps
      G04834143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY 
    1. Engage the 4 claws and install the heater to register duct.
      Fig 13: Locating Heater To Register Duct Claws
      G04834142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL INSTRUMENT PANEL BOX 
    1. Insert the stopper of the instrument panel box from the cutout of the instrument panel lower.
    2. Engage the hinges with the instrument panel open.
    3. Close the instrument panel box.
      Fig 14: Locating Stopper Of Instrument Panel Box
      G04834167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER 
    1. Install the 2 < A > screws.
      Fig 15: Locating Instrument Panel Finish Panel Lower Screws
      G04834140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 7 claws and install the instrument panel finish panel lower.
      Fig 16: Identifying Instrument Panel Finish Panel Lower
      G04834169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL CONSOLE BOX ASSEMBLY REAR 
    1. Engage the 2 clips and install the console box rear.
    2. Install Bolt < F >.
      Fig 17: Identifying Console Box Assembly Rear
      G04834138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL CONSOLE BOX CARPET 
    1. Install the console box carpet.
      Fig 18: Locating Console Box Carpet
      G04834137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL CONSOLE BOX REAR COVER 
    1. Engage the 8 claws and install the console box rear cover.
      Fig 19: Identifying Console Box Rear Cover Claws
      G04834136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Manual Transaxle) 
    1. Engage the 6 claws and install the shifting hole cover.
      Fig 20: Identifying Shifting Hole Cover Sub-Assembly (For Manual Transaxle)
      G04834135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) 
    1. Install the shift lever knob.
    Fig 21: Identifying Shift Lever Knob Sub-Assembly (For Manual Transaxle)
    G04834174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL COWL SIDE TRIM BOARD RH (See  INSTALLATION  ) 
  22. INSTALL COWL SIDE TRIM BOARD LH (See  INSTALLATION  ) 
  23. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  24. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  25. INSTALL FRONT DOOR SCUFF PLATE RH (See  INSTALLATION  ) 
  26. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  27. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See  INSTALLATION   ) 
  28. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See  INSTALLATION   ) 
  29. INSTALL NO. 1 SWITCH HOLE BASE (See  INSTALLATION   ) 
  30. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  31. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  32. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See  INSTALLATION  ) 
  33. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See  INSTALLATION  ) 
  34. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  35. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  36. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  37. INSTALL AIR CONDITIONER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  38. INSTALL RADIO TUNER OPENING COVER (w/o Radio Receiver) (See  INSTALLATION  ) 
  39. INSTALL RADIO RECEIVER ASSEMBLY (See  INSTALLATION  ) 
  40. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER (See  INSTALLATION  ) 
  41. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  42. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See  INSTALLATION  ) 
  43. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See  INSTALLATION  ) 
  44. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  46. CHECK SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM