Front Differential Assembly: Installation
WARNING: This page is about a different car, the 2021 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
- Install the front differential assembly to the converter case.NOTE: Be careful not to damage the inside of the case (especially the mounting surface of the differential side retainers).
- Install the bearing outer race.
- Temporarily install the differential side retainers using the ST.
Preparation tool:
ST: WRENCH COMPL RETAINER (18658AA021)
- Adjust the backlash of the front differential. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>FRONT DIFFERENTIAL ASSEMBLY>ADJUSTMENT .
- Inspect and adjust the tooth contact. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>DRIVE PINION SHAFT ASSEMBLY>ADJUSTMENT .
- Using the ST, loosen the differential side retainer until the mounting groove of the O-ring appears, and then install the O-ring.NOTE:
- When loosening the differential side retainer, record the number of the turns made.
- Perform this for both left and right differential side retainers.
- Use new O-rings.
- Apply the differential gear oil to O-ring.
Preparation tool:
ST: WRENCH COMPL RETAINER (18658AA021)
- Using the ST, tighten the retainer to the position before it is loosened.
Preparation tool:
ST: WRENCH COMPL RETAINER (18658AA021)
- Install the oil seal to the differential side retainer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>DIFFERENTIAL SIDE RETAINER OIL SEAL .
- Install the lock plate.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the oil baffle.
- Install the drive pinion shaft assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>DRIVE PINION SHAFT ASSEMBLY>INSTALLATION .
- Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>FORWARD CLUTCH ASSEMBLY>INSTALLATION .
- Install the reverse brake assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>REVERSE BRAKE ASSEMBLY>INSTALLATION .
- Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
- Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>REDUCTION DRIVE GEAR>INSTALLATION .
- Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSMISSION CASE>INSTALLATION .
- Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>OIL PAN AND STRAINER>INSTALLATION .
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>EXTENSION CASE>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>AUTOMATIC TRANSMISSION ASSEMBLY>INSTALLATION .