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Transfer Clutch: Installation

WARNING: This page is about a different car, the 2021 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
    G10218706Courtesy of SUBARU OF AMERICA, INC.
  2. Install the transfer clutch assembly.
    G08317898Courtesy of SUBARU OF AMERICA, INC.
  3. Select the transfer driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>TRANSFER CLUTCH>ADJUSTMENT .
  4. Attach the selected transfer driven gear shim to extension case with vaseline.
  5. Remove the transfer clutch assembly.
  6. Install the seal ring to the transfer clutch assembly.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    G08317900Courtesy of SUBARU OF AMERICA, INC.
  7. Install the seal ring to the transfer driven gear assembly.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    G08317901Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transfer clutch assembly.
  9. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>EXTENSION CASE>INSTALLATION .
  10. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 IMPREZA)>AUTOMATIC TRANSMISSION ASSEMBLY>INSTALLATION .
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