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Front Reduction Drive Gear: Installation

  1. Clean the mating surface of converter case cover and converter case.
  2. Select the shim for front reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Front Reduction Drive Gear>ADJUSTMENT .
  3. Apply CVTF to the shims and install on the bearing catch surface of the front reduction driven gear.
  4. Install the seal ring to converter case cover.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    Fig 1: Locating Converter Case Cover Seal Ring
    G09482326Courtesy of SUBARU OF AMERICA, INC.
  5. Install the front reduction drive gear and front reduction driven gear together.
    CAUTION: Be careful not to detach the spline of input clutch and the spline of front reduction driven shaft.
    Fig 2: Identifying Front Reduction Drive And Driven Gears
    G09482339Courtesy of SUBARU OF AMERICA, INC.
  6. Install the converter case cover. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Converter Case Cover>INSTALLATION .
  7. Install the oil pump chain cover and the oil pump chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Oil Pump Chain>INSTALLATION .
  8. Install the drive pinion shaft assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Drive Pinion Shaft Assembly>INSTALLATION .
  9. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Primary Pulley and Secondary Pulley>INSTALLATION .
  10. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Case>INSTALLATION .
  11. Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Forward Clutch Assembly>INSTALLATION .
  12. Install the intermediate case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Intermediate Case>INSTALLATION .
  13. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Reduction Driven Gear>INSTALLATION .
  14. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>INSTALLATION .
  15. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Rear Drive Shaft>INSTALLATION .
  16. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Extension Case>INSTALLATION .
  17. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Primary Speed Sensor>INSTALLATION .
  18. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Harness>INSTALLATION .
  19. Install the control valve body and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Control Valve Body>INSTALLATION .
  20. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Air Breather Hose>INSTALLATION .
  21. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Automatic Transmission Assembly>INSTALLATION .
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