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Converter Case Cover: Installation

  1. Clean the mating surface of converter case cover and converter case.
  2. Adjust the shims of front reduction drive gear and front reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Front Reduction Drive Gear>ADJUSTMENT . Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Front Reduction Driven Gear>ADJUSTMENT .
  3. Apply CVTF to the selected shims and install on the bearing catch surface of the front reduction driven gear.
  4. Using the ST, install the ball bearing to the converter case cover.
    NOTE: Use a new ball bearing.

    ST 499755602 PRESS SNAP RING 

    Fig 1: Installing Converter Case Cover Ball Bearing Using Special Tool
    G09482329Courtesy of SUBARU OF AMERICA, INC.
  5. Install the O-rings.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 2: Locating Converter Case Cover O-Rings
    G09482325Courtesy of SUBARU OF AMERICA, INC.
  6. Apply CVTF to the selected shims and install on the bearing catch surface of the front reduction drive gear.
  7. Install the seal ring to converter case cover.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    Fig 3: Locating Converter Case Cover Seal Ring
    G09482326Courtesy of SUBARU OF AMERICA, INC.
  8. Apply liquid gasket seamlessly to the mating surface of converter case cover.

    Liquid gasket: 

    THREE BOND 1215B or equivalent 

    Fig 4: Identifying Converter Case Cover Mating Surface Liquid Gasket Applying Area
    G06654759Courtesy of SUBARU OF AMERICA, INC.
  9. Install the converter case cover.

    Tightening torque: 

    24 N.m (2.4 kgf-m, 17.7 ft-lb)

    Fig 5: Locating Converter Case Cover Bolts
    G07913700Courtesy of SUBARU OF AMERICA, INC.
  10. Install the oil pump chain cover and the oil pump chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Oil Pump Chain>INSTALLATION .
  11. Flip over the converter case cover.
  12. Install the oil stopper plate and lubrication pipe.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb)

    Fig 6: Locating Converter Case Cover Oil Stopper Plate And Lubrication Pipe
    G06654753Courtesy of SUBARU OF AMERICA, INC.
  13. Install the drive pinion shaft assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Drive Pinion Shaft Assembly>INSTALLATION .
  14. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Primary Pulley and Secondary Pulley>INSTALLATION .
  15. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Case>INSTALLATION .
  16. Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Forward Clutch Assembly>INSTALLATION .
  17. Install the intermediate case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Intermediate Case>INSTALLATION .
  18. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Reduction Driven Gear>INSTALLATION .
  19. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>INSTALLATION .
  20. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Rear Drive Shaft>INSTALLATION .
  21. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Extension Case>INSTALLATION .
  22. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Harness>INSTALLATION .
  23. Install the control valve body and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Control Valve Body>INSTALLATION .
  24. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Air Breather Hose>INSTALLATION .
  25. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Automatic Transmission Assembly>INSTALLATION .
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