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Converter Case Cover: Removal

  1. Remove the transmission assembly from the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Automatic Transmission Assembly>REMOVAL .
  2. Remove the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Air Breather Hose>REMOVAL .
  3. Remove the oil pan and control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Control Valve Body>REMOVAL .
  4. Remove the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Harness>REMOVAL .
  5. Remove the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Extension Case>REMOVAL .
  6. Remove the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Rear Drive Shaft>REMOVAL .
  7. Remove the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>REMOVAL .
  8. Remove the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Reduction Driven Gear>REMOVAL .
  9. Remove the intermediate case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Intermediate Case>REMOVAL .
  10. Remove the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Forward Clutch Assembly>REMOVAL .
  11. Remove the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Case>REMOVAL .
  12. Remove the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Primary Pulley and Secondary Pulley>REMOVAL .
  13. Remove the drive pinion shaft assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Drive Pinion Shaft Assembly>REMOVAL .
  14. Remove the oil stopper plate and lubrication pipe.
    Fig 1: Locating Converter Case Cover Oil Stopper Plate And Lubrication Pipe
    G06654753Courtesy of SUBARU OF AMERICA, INC.
  15. Flip over the converter case.
  16. Remove the oil pump chain cover and the oil pump chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Oil Pump Chain>REMOVAL .
  17. Remove the converter case cover.
    Fig 2: Locating Oil Pump Chain Cover Bolts
    G07913700Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Removing Converter Case Cover
    G10276420Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the O-rings.
    Fig 4: Locating Converter Case O-Rings
    G09482325Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the seal ring from converter case cover.
    Fig 5: Locating Converter Case Cover Seal Ring
    G09482326Courtesy of SUBARU OF AMERICA, INC.
  20. Using the ST, remove the ball bearing from the converter case cover.
    1. Remove the claw of ST1, and attach the claw of ST2.

      ST1 398527700 PULLER ASSY 

      ST2 18760AA000 CLAW 

      Fig 6: Removing Converter Case Cover Ball Bearing Using Special Tool
      G11266381Courtesy of SUBARU OF AMERICA, INC.
    2. Using the ST, remove the ball bearing from the converter case cover.

      ST1 398527700 PULLER ASSY 

      ST2 18760AA000 CLAW 

Fig 7: Removing Converter Case Cover Ball Bearing Using Special Tools
G09482328Courtesy of SUBARU OF AMERICA, INC.
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