LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Manual Transmission And Differential (5MT)) >> Manual Transmission Assembly >> Removal

Manual Transmission Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Open the front hood fully, and support with stay.
  2. Disconnect the ground cable from battery.
  3. Drain transmission gear oil completely.
  4. Remove the air intake chamber and air cleaner case. (Non-turbo model) < Ref. to REMOVAL , Air Intake Chambers < Ref. to REMOVAL , Air Cleaner Case. >
  5. Remove the air intake chamber stay. (Non-turbo model).
    Fig 1: Removing Air Intake Chamber Stay
    G03831996Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the intercooler. (Turbo model) < Ref. to REMOVAL , Intercooler. >
  7. Disconnect the connector of back-up light switch and neutral position switch.
    • Non-turbo model
      Fig 2: Disconnecting Connector Of Back-Up Light Switch (Non-Turbo Model)
      G03831997Courtesy of SUBARU OF AMERICA, INC.
    • Turbo model
    Fig 3: Disconnecting Connector Of Back-Up Light Switch (Turbo Model)
    G03831998Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the starter. < Ref. to REMOVAL , Starter. >
  9. Remove the operating cylinder from transmission.
    Fig 4: Removing Operating Cylinder From Transmission
    G03831999Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the pitching stopper.
    Fig 5: Removing Pitching Stopper
    G03832000Courtesy of SUBARU OF AMERICA, INC.
  11. Set the ST.

    ST 41099AC000 ENGINE SUPPORT ASSY

    Fig 6: Setting ST
    G03832001Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the bolts which hold upper side of transmission to engine.
    Fig 7: Removing Bolts
    G03832002Courtesy of SUBARU OF AMERICA, INC.
  13. Lift-up the vehicle.
  14. Remove the front and center exhaust pipes. (Non-turbo model) < Ref. to REMOVAL , Front Exhaust Pipe. >
  15. Remove the center exhaust pipe. (Turbo model) < Ref. to REMOVAL , Center Exhaust Pipe. >
  16. Remove the rear exhaust pipe and muffler. (Non-turbo model) < Ref. to REMOVAL , Rear Exhaust Pipe. > & (Turbo model) < Ref. to REMOVAL , Muffler. >
    CAUTION: When removing the exhaust pipes, be careful each exhaust pipe does not drop out.
  17. Remove the heat shield cover, (if equipped)
  18. Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
  19. Remove the gear shift rod and the stay from transmission.
    1. Disconnect the stay from transmission.
    2. Remove the rod from transmission.
    Fig 8: Disconnecting Stay From Transmission
    G03832003Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the stabilizer link from front arm.
    Fig 9: Removing Stabilizer Link From Front Arm
    G03832004Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the bolt securing ball joint of front arm to housing.
    Fig 10: Removing Bolt Securing Ball Joint Of Front Arm To Housing
    G03832005Courtesy of SUBARU OF AMERICA, INC.
  22. Using the lever, remove the left and right front drive shaft from transmission side.
    Fig 11: Removing Left And Right Front Drive Shaft From Transmission Side
    G03832006Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the nuts which hold lower side of transmission to engine.
    Fig 12: Removing Nuts Which Hold Lower Side Of Transmission To Engine
    G03832007Courtesy of SUBARU OF AMERICA, INC.
  24. Place the transmission jack under transmission.
    CAUTION: Always support transmission case with a transmission jack.
    Fig 13: Placing Transmission Jack Under Transmission
    G03832008Courtesy of SUBARU OF AMERICA, INC.
  25. Remove the transmission rear crossmember from vehicle.
    Fig 14: Removing Transmission Rear Crossmember From Vehicle
    G03832009Courtesy of SUBARU OF AMERICA, INC.
  26. Remove the transmission.
NOTE:
  1. Move the transmission jack toward rear until main shaft is withdrawn from clutch disc.
  2. Shrink the turnbuckle of ST while lowering the transmission jack to tilt the engine assembly backward.
  3. Separate the transmission assembly from rear cushion rubber.