Manual Transmission Assembly: Removal
WARNING: This page is about a different variant/trim than selected.
- Open the front hood fully, and support with stay.
- Disconnect the ground cable from battery.
- Drain transmission gear oil completely.
- Remove the air intake chamber and air cleaner case. (Non-turbo model) < Ref. to REMOVAL , Air Intake Chambers < Ref. to REMOVAL , Air Cleaner Case. >
- Remove the air intake chamber stay. (Non-turbo model).
- Remove the intercooler. (Turbo model) < Ref. to REMOVAL , Intercooler. >
- Disconnect the connector of back-up light switch and neutral position switch.
- Non-turbo model
- Turbo model
- Remove the starter. < Ref. to REMOVAL , Starter. >
- Remove the operating cylinder from transmission.
- Remove the pitching stopper.
- Set the ST.
ST 41099AC000 ENGINE SUPPORT ASSY
- Remove the bolts which hold upper side of transmission to engine.
- Lift-up the vehicle.
- Remove the front and center exhaust pipes. (Non-turbo model) < Ref. to REMOVAL , Front Exhaust Pipe. >
- Remove the center exhaust pipe. (Turbo model) < Ref. to REMOVAL , Center Exhaust Pipe. >
- Remove the rear exhaust pipe and muffler. (Non-turbo model) < Ref. to REMOVAL
, Rear Exhaust Pipe. > & (Turbo model) < Ref. to REMOVAL
, Muffler. >CAUTION: When removing the exhaust pipes, be careful each exhaust pipe does not drop out.
- Remove the heat shield cover, (if equipped)
- Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
- Remove the gear shift rod and the stay from transmission.
- Disconnect the stay from transmission.
- Remove the rod from transmission.
- Remove the stabilizer link from front arm.
- Remove the bolt securing ball joint of front arm to housing.
- Using the lever, remove the left and right front drive shaft from transmission side.
- Remove the nuts which hold lower side of transmission to engine.
- Place the transmission jack under transmission.CAUTION: Always support transmission case with a transmission jack.
- Remove the transmission rear crossmember from vehicle.
- Remove the transmission.
NOTE:
- Move the transmission jack toward rear until main shaft is withdrawn from clutch disc.
- Shrink the turnbuckle of ST while lowering the transmission jack to tilt the engine assembly backward.
- Separate the transmission assembly from rear cushion rubber.