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Remove/install coolant pump - AR20.10-P-1271ELB

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ENGINE 157, 278 in MODEL 212, 218 

ENGINE 278 in MODEL 207 

MODIFICATION NOTES

15.7.13 Tightening procedure for coolant pump, added Operation step 9 AR20.10-P-1280-01KH 
Fig 1: Coolant Pump Remove/Install Components
G09975331Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove fan unit MODEL 207 AR20.40-P-5050CW
MODEL 212, 218 AR20.40-P-5050EL 
2 Remove poly-V belt   AR13.20-P-0001ELB
3 Remove coolant thermostat (2)   AR20.10-P-2460ELB 
4 Remove charge air ducts   AR09.41-P-8620ELB
5 Remove upper guide pulley on timing case cover   AR13.20-P-0001ELB
6 Remove guide pulleys (3, 5) on oil filter housing and on coolant pump (1)   AR13.20-P-0001ELB
7 Detach lower section of the coolant line to the low temperature-circuit expansion reservoir on timing case cover and on the lower bracket Vehicles with code (139) Measures for engine cooling M157/M278  
AR20.20-P-7442ELB 
8 Detach turbocharger coolant lines to coolant pump (1) Vehicles with code (139) Measures for engine cooling M157/M278 AR20.20-P-7443ELB 
Vehicles without code (139) Measures for engine cooling M157/M278
INSTALLATION IMPORTANT Replace seals.
AR20.20-P-7440ELB 
9 Remove screw/bolts for coolant pump (1) Coolant pump tightening procedure AR20.10-P-1280-01KH 
Bolt plan for coolant pump
INSTALLATION IMPORTANT Replace screws/bolts, observe bolt plan and tightening sequence.
AR20.10-P-1271-03MMB 
TORQUE SPECIFICATION Bolt, coolant pump to timing case cover/cylinder crankcase *BA20.10-P-1001-01W 
10 Remove coolant pump (1) from timing case cover INSTALLATION IMPORTANT Replace seal.  
CLEAN Clean     
11 Clean sealing surfaces on coolant pump (1) and timing case cover   AR01.00-P-0050-01A
Loctite 7200 *BR00.45-Z-1038-04A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
12 Install in the reverse order    
13 Check cooling system for leaktightness MODEL 207 AR20.00-P-1010FH
MODEL 212, 218 AR20.00-P-1010EL 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Conduct engine test run and check coolant pump (1) for leaktightness    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 157 ENGINE 278
BA20.10-P-1001-01W Bolt, coolant pump to timing case cover/cylinder crankcase M7 Stage 1 Nm 2 5
Stage 2 Nm 14 14
M8 Stage 1 Nm 20 10
Stage 2 Nm - 20
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10