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Remove/install refrigerant compressor - AR83.55-P-5300EW

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ENGINE 156, 272, 273 in MODEL 212 

ENGINE 272, 273 in MODEL 207 

Shown on model 212.072 

Fig 1: Refrigerant Compressor Remove/Install Components
G09977835DANGERNOTESNOTESIMPORTANTREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTSPECIAL TOOLSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLREFER TO SELF-DIAGNOSTIC SYSTEMSIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A 
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system   AR83.30-P-1760CW 
2 Remove front end struts to integral carrier ENGINE 272, 273 in MODEL 207.4  
TORQUE SPECIFICATION Mounting brace to front end/front axle carrier *BA33.10-P-1004-01M 
3 Slacken poly-V-belt and remove from belt pulley of the refrigerant compressor (A9) ENGINE 156 in MODEL 212 AR13.20-P-0001CMG
ENGINE 272, 273 in MODEL 207 AR13.20-P-0001CV
ENGINE 272, 273 in MODEL 212 AR13.20-P-0001EWS
4 Remove engine compartment paneling   AR61.20-P-1105EW
5 Remove bolt (1) TORQUE SPECIFICATION
ENGINE 156 in MODEL 212
*BA83.55-P-1001-01T 
TORQUE SPECIFICATION
ENGINE 272, 273 in MODEL 207, 212
*BA83.55-P-1001-01M 
6 Remove hydraulic line (11) from bracket at alternator (G2) TORQUE SPECIFICATION
ENGINE 272, 273 in MODEL 207
*BA46.30-P-1009-01R 
TORQUE SPECIFICATION
ENGINE 156, 272, 273 in MODEL 212
*BA46.30-P-1006-01T 
7 Remove fan unit ENGINE 156 in MODEL 212  
AR20.40-P-5050EW
8 Remove screws/bolts (2, 3) from refrigerant compressor (A9) and secure refrigerant compressor (A9) to prevent it from falling down TORQUE SPECIFICATION
ENGINE 272, 273 in MODEL 207, 212
*BA83.55-P-1001-01M 
TORQUE SPECIFICATION
ENGINE 156 in MODEL 212
*BA83.55-P-1001-01T 
9 Disconnect electrical connector (4) at A/C compressor (A9)    
10 Disconnect low-pressure line (8) at separating point and seal with stop plugs IMPORTANT Installation: Replace sealing ring of low-pressure line (8). Moisten sealing ring with compressor oil.  
SPECIAL TOOL Record plug Fig 3
11 Remove screw/bolt (7) TORQUE SPECIFICATION
ENGINE 272, 273 in MODEL 207, 212
*BA83.55-P-1003-01M 
TORQUE SPECIFICATION
ENGINE 156 in MODEL 212
*BA83.55-P-1003-01T 
12 Remove low-pressure line (8) from refrigerant compressor (A9) and seal openings with stop plugs IMPORTANT Installation: Replace sealing ring of low-pressure line (8). Moisten sealing ring with compressor oil.  
SPECIAL TOOL Record plug Fig 3
SPECIAL TOOL Detaching tool Fig 2
13 Remove screw/bolt (5) TORQUE SPECIFICATION
ENGINE 272, 273 in MODEL 207, 212
*BA83.55-P-1003-01M 
TORQUE SPECIFICATION
ENGINE 156 in MODEL 212
*BA83.55-P-1003-01T 
14 Remove high pressure line (6) from refrigerant compressor (A9), move it upwards into the engine compartment and seal openings with stop plugs TORQUE SPECIFICATION Installation: Replace sealing ring of high-pressure line (6). Moisten sealing ring with compressor oil.  
SPECIAL TOOL Record plug Fig 3
SPECIAL TOOL Detaching tool Fig 2
15 Cover front axle carrier with rags    
16 Remove refrigerant compressor (A9) toward bottom out of engine compartment    
17 Install in the reverse order    
18 Connect diagnostic system and perform break-in of refrigerant compressor (A9) When installing new refrigerant compressor (A9).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
    IMPORTANT Menu option: Control unit adaptations.  
FRONT AXLE CARRIER

Number Designation MODEL 207
BA33.10-P-1004-01M Mounting brace to front end/front axle carrier M8 Nm 23
M10 Nm 50
POWER STEERING PUMP

Number Designation MODEL 212
BA46.30-P-1006-01T Nut, high-pressure line to alternator bracket Nm 8
POWER STEERING PUMP

Number Designation MODEL 207
BA46.30-P-1009-01R Nut, high-pressure line to alternator bracket Nm 8
REFRIGERANT COMPRESSOR

Number Designation ENGINE 272 ENGINE 273
BA83.55-P-1001-01M Bolt, refrigerant compressor to timing case/crankcase/engine support Nm 20 20
REFRIGERANT COMPRESSOR

Number Designation ENGINE 156 in MODEL 204, 209, 211, 212, 216, 219, 221, 230
BA83.55-P-1001-01T Bolt, refrigerant compressor to timing case/crankcase/and/or engine support Nm 20
REFRIGERANT COMPRESSOR

Number Designation ENGINE 272 ENGINE 273
BA83.55-P-1003-01M Bolt, refrigerant line to refrigerant compressor Nm 20 20
REFRIGERANT COMPRESSOR

Number Designation ENGINE 156 in MODEL 204, 209, 211, 212, 216, 219, 221, 230
BA83.55-P-1003-01T Bolt, refrigerant lines to refrigerant compressor Nm 20
Fig 2: Identifying Detaching Tool (211 589 00 63 00)
G09977836Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G09977837Courtesy of MERCEDES-BENZ USA