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Remove/install desiccant cartridge - AR83.30-P-6521EW

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MODEL 207 

MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) 

Shown on model 212 with engine 651 and code (233) DISTRONIC PLUS 

Fig 1: Desiccant Cartridge Remove/Install Components - Shown On Model 212
G09977801Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Drain air conditioning system, then disconnect filler connections Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks AR83.30-P-1760CW 
2.1 Remove radiator grille (1) MODEL 207
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 without CODE 772 (AMG bodystyling) without CODE 954 (AVANTGARDE)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) up to model year 2014
 
MODEL 207 AR88.40-P-4001EC
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) up to model year 2014 AR88.40-P-4001EW
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 without CODE 772 (AMG bodystyling) without CODE 954 (AVANTGARDE) AR88.40-P-4001EWM
2.2 Remove front bumper MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 with CODE 772 (AMG bodystyling)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 with CODE 954 (AVANTGARDE)
 
  AR88.20-P-2000EWM
3 Unclip clips (2) MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)  
4 Swivel left and right cover (3) to one side MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)  
5 Unclip clips (4)    
6 Remove bolts (5)    
7 Unscrew screw/bolt (14) MODEL 207 with CODE 233 (DISTRONIC PLUS)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) with CODE 233 (DISTRONIC PLUS)
 
8 Remove bolts (6) and remove radiator crossmember (7)    
9 Remove screw plug (8) from condenser (9)    
10 Insert dismantling tool (10) into holder (11) of desiccant cartridge (12) IMPORTANT Dismantling tool (10) is in repair kit.  
11 Remove desiccant cartridge (12) by rotating dismantling tool (10) to right and left while simultaneously pulling it up and out of the condenser (9)    
INSTALLING Install     
12 Check packaging of new desiccant bag (13) for signs of damage, then unpack desiccant bag (13) NOTES
If packaging is not airtight, dispose of desiccant bag (13).
Install the desiccant bag (13) no more than 20 minutes after opening the packaging.
Otherwise the desiccant bag (13) is unusable.
 
13 Insert new desiccant bag (13) into new holder (11)    
14 Insert desiccant cartridge (12) into condenser (9) NOTES
Carefully insert by hand and without a tool. Otherwise the desiccant bag (13) will be damaged. Avoid tilting the bracket (11). Otherwise the bracket (11) may break up.
 
15 Tighten screw plug (8) NOTES
Do not tighten screw plug (8) too tight. Otherwise the seal of the bracket (11) will be damaged and the air conditioning is leaky.
 
16 Insert and position radiator crossmember (7)    
17 Tighten bolts (5)    
18 Tighten bolts (6) TORQUE SPECIFICATION Bolt for attaching striker *BA62.30-P-1003-02G 
19 Tighten screw/bolt (14) MODEL 207 with CODE 233 (DISTRONIC PLUS)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) with CODE 233 (DISTRONIC PLUS)
 
20 Clip in clips (4)    
21 Install left and right cover (3) MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)  
22 Clip in clips (2) MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)  
23.1 Install front bumper MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 with CODE 772 (AMG bodystyling)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 with CODE 954 (AVANTGARDE)
 
  AR88.20-P-2000EWM
23.2 Install radiator trim MODEL 207
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 without CODE 772 (AMG bodystyling) without CODE 954 (AVANTGARDE)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) up to model year 2014
 
MODEL 207 AR88.40-P-4001EC
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) up to model year 2014 AR88.40-P-4001EW
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) as of model year 2014 without CODE 772 (AMG bodystyling) without CODE 954 (AVANTGARDE) AR88.40-P-4001EWM
24 Evacuate the air conditioning system, refill it, and then check the system to make sure that it functions correctly and does not leak. Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks AR83.30-P-1760CW 
25 Calibrate DISTRONIC system MODEL 207 with CODE 233 (DISTRONIC PLUS)
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) with CODE 233 (DISTRONIC PLUS) Remove/install Distronic sensor (DTR)
AR30.30-P-1010EW
FRONT END WITH FRONT REINFORCEMENT

Number Designation MODEL 207.3 MODEL 207.4
BA62.30-P-1003-02G Bolt for attaching striker Nm 10 10
FRONT END WITH FRONT REINFORCEMENT

Number Designation MODEL 212
BA62.30-P-1003-02G Bolt for attaching striker Nm 10