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Remove/install front brake control cable - AR42.20-P-0520EW

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MODEL 212 (except 212.095/098/195/298), 218 

Shown on vehicle with ENGINE 651 

Fig 1: Front Brake Control Cable Remove/Install Components
G09976569DANGERREMOVINGINSTALLINGIMPORTANTINSTALLATION IMPORTANTNOTESSPECIAL TOOLINSTALLATION IMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSTALLATION IMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVINGINSTALLING Remove/install     
1 Remove cover under instrument panel on driver side    
2 Detach cover from pedal assembly (1) of parking brake    
3 Remove accelerator pedal   AR30.12-P-1321EW
4 Remove front door sill on driver side MODEL 212 (except 212.095/098/195/298), 218  
MODEL 212 AR68.30-P-4100EW
5 Remove front cover at bottom of driver side A-pillar    
6 Loosen attachment of driver seat until floor covering in driver footwell can be removed   AR91.10-P-1000CW
IMPORTANT The rear screws/bolts securing the driver seat are only loosened until it is possible to tilt the driver seat forward slightly.  
7 Remove floor covering in driver footwell INSTALLATION IMPORTANT Make sure that the electrical line of the accelerator pedal is routed correctly.  
8 Press front separating point (2) at pedal assembly (1) downward using assembly tool and unhook front brake cable (3) NOTES
Do not unhook the front brake cable (3) using pliers.
The rubber guard can otherwise be damaged.
 
SPECIAL TOOL Assembly tool Figure
9 Remove retaining clip (4) in driver footwell INSTALLATION IMPORTANT Replace the retaining clip (4).  
10 Unhook front brake cable (3) from tensioning shackle of pedal assembly (1) SPECIAL TOOL Snap-release tool Figure
11 Pry rubber grommet (5) out of propeller shaft tunnel INSTALLATION IMPORTANT Feed through the front brake cable (3) at the propeller shaft tunnel from outside to inside into the passenger compartment.  
12 Raise vehicle and secure on vehicle lift   AR00.60-P-0100EWS
13.1 Remove rear section of lower engine compartment paneling MODEL 212 (except 212.095/195) with ENGINE 156, 157, 271, 272, 273, 274, 276, 278
MODEL 218 with ENGINE 157, 274, 276, 278
 
AR61.20-P-1105EW
13.2 Remove rear bottom part of soundproofing MODEL 212 (except 212.098/298), 218 with ENGINE 642, 651  
AR94.30-P-5300EW
14 Detach underfloor paneling (10) in area of rear cross strut (11)    
15 Remove rear cross strut (11) TORQUE SPECIFICATION Bolt, rear reinforcement brace to frame floor assembly *BA61.10-P-1003-01H 
16 Remove heat shield (6)    
17 Remove heat shield (7)    
18 Unhook front brake cable (3) on center separation point (8) SPECIAL TOOL Assembly tool Figure
19 Unhook front brake cable (3) from bracket on underfloor SPECIAL TOOL Snap-release tool Figure
20 Detach retaining clips (9) from propeller shaft tunnel If the retaining clips (9) are difficult to access:

Destroy the retaining clips (9).
INSTALLATION IMPORTANT Replace the retaining clips (9).
 
21 Detach clamp securing diesel particulate filter to exhaust pipe MODEL 212, 218 with ENGINE 642 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 642 with TRANSMISSION 725
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 725
 
AR49.10-P-7100EWI
22 Detach exhaust gas recirculation line from catalytic converter MODEL 212 with ENGINE 272.983 with TRANSMISSION 722  
  AR14.20-P-1020-01EWD
TORQUE SPECIFICATION Bolt, clamp for exhaust gas recirculation line to catalytic converter *BA49.10-P-1041-01AE 
23 Detach catalytic converter from exhaust manifold MODEL 212 with ENGINE 156 with TRANSMISSION 722
MODEL 212 with ENGINE 271 with TRANSMISSION 722
MODEL 212 with ENGINE 272 with TRANSMISSION 722
MODEL 212 with ENGINE 273 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 274 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 276 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 725
MODEL 218 with ENGINE 276 with TRANSMISSION 725
 
MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 276 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 725
MODEL 218 with ENGINE 276 with TRANSMISSION 725
AR49.10-P-7100EL
MODEL 212 with ENGINE 156 with TRANSMISSION 722
MODEL 212 with ENGINE 272 with TRANSMISSION 722
MODEL 212 with ENGINE 273 with TRANSMISSION 722
AR49.10-P-7100EW
MODEL 212 with ENGINE 274 with TRANSMISSION 722 AR49.10-P-7100MR
24 Detach front bracket securing exhaust system to transmission or body MODEL 212 with ENGINE 156 with TRANSMISSION 722
MODEL 212 with ENGINE 271 with TRANSMISSION 722
MODEL 212 with ENGINE 272 with TRANSMISSION 722
MODEL 212 with ENGINE 273 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 274 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 276 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 725
MODEL 218 with ENGINE 276 with TRANSMISSION 725
 
MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 276 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 725
MODEL 218 with ENGINE 276 with TRANSMISSION 725
AR49.10-P-7100EL
MODEL 212 with ENGINE 156 with TRANSMISSION 722
MODEL 212 with ENGINE 272 with TRANSMISSION 722
MODEL 212 with ENGINE 273 with TRANSMISSION 722
AR49.10-P-7100EW
MODEL 212 with ENGINE 274 with TRANSMISSION 722 AR49.10-P-7100MR
25 Remove front cross strut (12) MODEL 212, 218 with ENGINE 642 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 642 with TRANSMISSION 725
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 725
 
TORQUE SPECIFICATION Bolt, front reinforcement brace to frame floor assembly *BA61.10-P-1002-01H 
26 Pry off retainer (13b) using a suitable tool and unhook shift rod (13) from intermediate lever (14) from below MODEL 212, 218 with ENGINE 642 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 642 with TRANSMISSION 725
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 725
INSTALLATION IMPORTANT Replace the retainer (13b).
 
27 Detach propeller shaft from the transmission MODEL 212, 218 with TRANSMISSION 722
MODEL 212, 218 with TRANSMISSION 725
 
AR41.10-P-0050EW
28 Remove engine crossmember with rear engine mount MODEL 212, 218 with TRANSMISSION 722
MODEL 212, 218 with TRANSMISSION 725
 
MODEL 212 with ENGINE 156 with TRANSMISSION 722 AR22.10-P-1180CMG
MODEL 212 with ENGINE 271 with TRANSMISSION 722
MODEL 212 with ENGINE 272 with TRANSMISSION 722
MODEL 212 with ENGINE 273 with TRANSMISSION 722
MODEL 212 with ENGINE 274 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 276 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 278 with TRANSMISSION 725
MODEL 212, 218 with ENGINE 642 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 642 with TRANSMISSION 725
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 722
MODEL 212, 218 with ENGINE 651 with TRANSMISSION 725
MODEL 218 with ENGINE 276 with TRANSMISSION 725
AR22.10-P-1180CW
29 Lower transmission carefully MODEL 212, 218 with TRANSMISSION 722
MODEL 212, 218 with TRANSMISSION 725
Transmission jack
Transmission platform
 
30 Pull out front brake cable (3) to the rear    
31 Install in the reverse order    
32 Adjust parking brake   AR42.20-P-0540EW 
EXHAUST SYSTEM

Number Designation ENGINE 156, 157, 271, 272, 273, 276, 278 in MODEL 212
BA49.10-P-1041-01AE Bolt, clamp for exhaust gas recirculation line to catalytic converter Nm 9
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212 MODEL 218
BA61.10-P-1002-01H Bolt, front reinforcement brace to frame floor assembly Nm 30 30
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212 MODEL 218
BA61.10-P-1003-01H Bolt, rear reinforcement brace to frame floor assembly Nm 24 24
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G09976570Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Assembly Tool (204 589 00 16 00)
G09976571Courtesy of MERCEDES-BENZ USA