Remove/install rear wall window - AR67.20-P-2000P

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MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3, 240

MODEL 212.0 without CODE Z04 (Light armoring)

MODEL 230.4 with CODE P99 (Special model "AMG Black Series")

Shown on MODEL 203.0

Fig 1: Rear Wall Window Remove/Install Components - Shown On Model 203.0

Courtesy of MERCEDES-BENZ USA

Model 218.3

Fig 2: Rear Wall Window Remove/Install Components - Shown On Model 218.3

Courtesy of MERCEDES-BENZ USA

	Notes on remove/install rear window		AH67.20-P-2000-01T
	Notes on carrying out repair work in the vehicle interior		AH68.00-P-0001-01H
	Remove
1	1KPrepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater	BR00.45-Z-1135-02A
		Adapter	Figure
2	Open side window in driver door	Side window in driver door must be completely open. This prevents the rear window (1) from being pressed outwards by the air pressure when the doors are closed before the bond has completely cured.
3	Remove detachable parts when replacing rear window (1)	MODEL 203.0	AR67.20-P-2100P
		MODEL 207.3	AR67.20-P-2100EC
		MODEL 209.3	AR67.20-P-2100Q
		MODEL 211.0	AR67.20-P-2100T
		MODEL 212.0 without CODE Z04 (Light armoring) MODEL 212.1	AR67.20-P-2100EW
		MODEL 218.3	AR67.20-P-2100EL
		MODEL 230.4 with CODE P99 (Special model "AMG Black Series")	AR67.20-P-2100RBS
		MODEL 240	AR67.20-P-2100H
4	Cover over rear shelf
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
5	Cut out rear window (1) with Roll Out window removal tool		AR67.10-P-1000-11SX
5	Cut out rear window (1) with Roll Out window removal tool	MODEL 218.3 Lay cutting wire at top on rear window (1) below sealing lip. Otherwise the rear window (1) can be damaged and must be replaced. MODEL 218.3 Punch awl approx. 30 cm from left outer side of rear window (1) at punching point (A). Glass removal
6	Remove rear window (1) from body with cup suction tools	Helper required. Cup suction tool/suspension equipment (for window removal/installation)
	Install
7	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Primer stick	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
		Repair kit, glazing, installing window, 2-component adhesive	*BR00.45-Z-1015-02A
		Repair kit, installing windshields, 1-component adhesive Wet and dry vacuum cleaner	*BR00.45-Z-1135-02A
8	Replace windshield rubber spacers	MODEL 240 MODEL 240 Glue window rubber spacers with required thickness at three points in recess for rear window frame in which spot welds are visible. MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3 MODEL 212.0 without CODE Z04 (Light armoring) MODEL 230.4 with CODE P99 (Special model "AMG Black Series") Glue on window rubber spacers at same points. Do not remove protective foil.	AR67.20-P-2000-03H
		Shim, rear-wall window 14 X 8 X 5 mm	*BR00.45-Z-1006-10A
		Shim, side window at sidewall 20 X 6.5 X 5 mm	*BR00.45-Z-1007-10A
		Spacer	*BR00.45-Z-1008-10A
9	Pull rubber profile onto rear window (1)	MODEL 203.0
10	Prepare rear wall window (1) for installation	Allow primer to air-dry for min. 10 minutes. MODEL 207.3, 211.0, 212.1, 218.3, 240 MODEL 209.3 as of 6/1/06 MODEL 212.0 without CODE Z04 (Light armoring) MODEL 230.4 with CODE P99 (Special model "AMG Black Series") It is not necessary to replace the antenna system when installing a new rear window (1). MODEL 203.0 MODEL 209.3 up to 5/31/06 It is necessary to replace the antenna system when installing a new rear window (1). Refer to: ↓ Remove/install antenna for global positioning system (GPS) on vehicles with APS	AR67.10-P-1000-03P
		Remove/install antenna MODEL 203.0, 209.3 up to 5/31/06 with CODE 354 (Telephone antenna (D and E nets)) with CODE 359 (TELE AID emergency call system) with CODE 387 (Preinstallation for telephone "Handy", UPCI system, USA/Canada) with CODE 529 (HIGH Class Japan) with CODE 534 (Audio 20 CD radio, Japan)	AR82.70-P-8951P
		Remove/install antenna amplifier module MODEL 203.0, 209.3	AR82.62-P-8300P
		MODEL 203.0, 209.3 up to 5/31/06 with CODE 352 (COMAND operating and display system) with CODE 353 (Audio 30 APS) with CODE 525 (MB Audio 50 APS radio) with CODE 527 (COMAND APS (with navigation)) with CODE 529 (HIGH Class Japan) with CODE 530 (COMAND APS USA (with navigation system))	AR82.61-P-7474P
		Repair kit, glazing, installing window, 2-component adhesive	*BR00.45-Z-1015-02A
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
11	Align rear wall window (1) in body opening	MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3 MODEL 212.0 without CODE Z04 (Light armoring) MODEL 230 with CODE P99 (Special model "AMG Black Series") MODEL 240 Center rear window (1). Helper required.	AR67.20-P-2000-04P
		MODEL 207.3, 212.1, 218.3, MODEL 212.0 except CODE Z04 (light armoring)	*BE67.20-P-1001-01L
		Model 203.0	*BE67.20-P-1001-01E
		MODEL 209.3	*BE67.20-P-1001-01G
		MODEL 211.0	*BE67.20-P-1001-01F
		Model 211.0 Cup suction tool/suspension equipment (for window removal/installation)	*BE67.20-P-1002-01F
		Feeler gauge	Figure
12	Remove protective foil from rubber window spacers	MODEL 203.0, 209.3, 211.0, 218.3
13	Replace silicon semiconductors for ground connections	MODEL 203.0, 209.3 Replace silicon semi-conductor. Otherwise the function of the antennas can be affected.
14	Apply adhesive material	MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3 MODEL 212.0 without CODE Z04 (Light armoring) MODEL 230.4 with CODE P99 (Special model "AMG Black Series")	AR67.10-P-1000-08P
		MODEL 240	AR67.10-P-1000-08H
		Repair kit, glazing, installing window, 2-component adhesive	*BR00.45-Z-1015-02A
		Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
		Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater	*BR00.45-Z-1135-02A
		Adapter	Figure
15	Install rear window (1)	MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3, 240 MODEL 212.0 without CODE Z04 (Light armoring)	AR67.20-P-2000-05P
		MODEL 230.4 with CODE P99 (Special model "AMG Black Series") Helper required. Cup suction tool/suspension equipment (for window removal/installation)	AR67.20-P-2000-05RBS
		Mounting wedge	Fig 4
16	Remove cover from rear shelf
17	Install detachable parts when replacing rear window (1)	MODEL 203.0	AR67.20-P-2100P
		MODEL 207.3	AR67.20-P-2100EC
		MODEL 209.3	AR67.20-P-2100Q
		MODEL 211.0	AR67.20-P-2100T
		MODEL 212.0 without CODE Z04 (Light armoring) MODEL 212.1	AR67.20-P-2100EW
		MODEL 218.3	AR67.20-P-2100EL
		MODEL 230.4 with CODE P99 (Special model "AMG Black Series")	AR67.20-P-2100RBS
		MODEL 240	AR67.20-P-2100H
18	Check all electrical consumers in area repaired for proper function
19	Clean rear window (1) and passenger compartment

TEST VALUES FOR LIFTGATE WINDOW, REAR WINDOW

Number	Designation			MODEL 203.0
BE67.20-P-1001-01E	Distance between upper edge of shaped rubber gasket and rear edge of roof	Dimension "A"	mm	5
BE67.20-P-1001-01E		-		-

TEST VALUES FOR LIFTGATE WINDOW, REAR WINDOW

Number	Designation		MODEL 211.0
BE67.20-P-1001-01F	Distance between rear window molding at top and fixed glass element at rear	mm	5

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation			MODEL 209
BE67.20-P-1001-01G	Distance between top edge of window and rear edge of roof	Dimension "A"	mm	5

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation		MODEL 212
BE67.20-P-1001-01L	Distance between top edge of rear window and transition between rabbet and rear edge of roof	mm	4, 5 (±1)

TEST VALUES FOR LIFTGATE WINDOW, REAR WINDOW

Number	Designation		MODEL 211.0
BE67.20-P-1002-01F	Distance between molding of rear window and rear edge of roof	mm	5

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1006-10A	Shim, rear-wall window 14 X 8 X 5 mm	A 210 671 03 97
BR00.45-Z-1007-10A	Shim, side window at sidewall 20 X 6.5 X 5 mm	A 240 671 00 97
BR00.45-Z-1008-10A	Spacer	A 356 693 00 44
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1015-02A	Repair kit, glazing, installing window, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)	Spies Hecker GmbH
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1135-02A	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01